tag:blogger.com,1999:blog-21035934965895367492024-02-20T17:41:46.226-08:00Polthaus WorkshopA blog dedicated to woodworking, hand tools, toolmaking and the like.Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.comBlogger122125tag:blogger.com,1999:blog-2103593496589536749.post-8831380038626263152016-03-17T10:34:00.000-07:002016-03-17T10:34:52.837-07:00Pawn Collection.Fair warning, I plan to act as though I haven't noticed that it has been a year since I have posted anything to this blog.<br />
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Busy isn't a strong enough word for this last year, perhaps overloaded, perhaps buried, or perhaps I need a new thesaurus... perhaps. There have been several woodworking and hand tool related happenings since last March which I am now ready to put into digital print. Not that I have any more time now than before, but I did buy a really sweet day planner. </div>
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I feel I should start with the most recent item and work my way back in time. A short time ago, I wrapped up a project which required me to draw on a lot of past experience, and to experiment with some new techniques. The chess board in the photo below was a lot of fun to build, though it was not without its frustrations. There were many lessons learned which I'll get into as my summary of the construction proceeds. I'll provide my step by step construction in several blog posts over the next week or so, as I am able to squeeze in some free time.<br />
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The casework is solid walnut with beech drawer sides with hand cut dovetail joinery (both through and half blind). The chessboard is shop sawn veneer in cocobolo and holly with shop made banding and a solid walnut border. The beautiful Arthurian chess pieces were made by <a href="http://www.kdopitastudio.net/">K.Dopita Studios</a> in Colorado Springs, CO and inspired the King Arthur/Excalibur theme for the board and case.<br />
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<tr><td class="tr-caption" style="text-align: center;">Gold Plated Chess Pieces On A Field Of Holly And Cocobolo</td></tr>
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The banding which surrounds the playing field depicts arrows following one another, and is made from purple heart, holly, and oak. I forged tiny swords from cut nails for the drawer handles, a fun process which I'll write up as an individual tutorial. I carved initials on both sides of the casework and gilded one side in gold and the other in silver to play on the opposing pieces. The playing field is veneered using <a href="http://www.oldbrownglue.com/">Old Brown Glue</a>, a liquid hide glue, and the remainder of the case uses hot hide glue. I wanted the piece to be repairable, as it is intended to be an heirloom set. </div>
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The finish is dewaxed blonde shellac from Brooklyn Tool & Craft. The case received three or four coats while the top received a french polish because I wanted the reflective surface. Mixing and working with shellac has now become something of an obsession. The possibilities are endless, and the textural feel of shellac is very different from urethane, my prior finish of choice. The entire piece received several coats of Renaissance wax prior to delivery. </div>
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<tr><td class="tr-caption" style="text-align: center;">Some Dovetail Joints</td></tr>
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<tr><td class="tr-caption" style="text-align: center;">Tiny Excalibur</td></tr>
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<tr><td class="tr-caption" style="text-align: center;">Board Top</td></tr>
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The board's recipient was very happy with the final product, and I am thrilled that it is going to get plenty of use!<br /><div class="separator" style="clear: both; text-align: center;">
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com9tag:blogger.com,1999:blog-2103593496589536749.post-53617729370638277792015-03-03T09:34:00.003-08:002015-03-03T09:35:21.816-08:00I'm Not Dead Yet.<div style="text-align: center;">
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So I took a break. It turned out to be a much longer break than I had anticipated. 2014 was a crazy, hectic, and otherwise frenzied year which saw a lot of life changes and some interesting developments. I did do quite a bit of woodworking last year, however, it was all completed with my hair on fire trying to get things done, and as a result not much of it was documented. This year, however, will be different.<br />
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This year will see some new woodworking projects (including some commissioned items), some experimentation, some toolmaking, and new Polthaus Workshop videos posted. I was hoping to get at least one video shot before the end of February, but the weather has had other plans. Unfortunately, the shop remains unheated and temperatures in the single digits are not conducive to doing much of anything but complaining.<br />
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Last summer I took a trip to the Midwest to visit some family and ended up on the receiving end of a rather large stash of walnut. This fortunate windfall will become a new dining table and chairs for our house, as well as some tool storage and a few smaller projects. I also encountered this very educational poster on the wall of a Cracker Barrel Restaurant about developing new uses of wood , I especially like "Hiding The Charter." (Click to Enlarge)<br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgYmk18Bcpzq6Fln0RP_t6FZryKHEzv2zY3nlMdS-RurSSK_LLXJ8wNk3hFln38GZDvyFkRCMyZlW0CBOSCsfgRi7KLbCHCgfHylj_flxxLJa8FhjnVAwYcoJcoC4GuAesP-J8t8ilcSe8/s1600/20130811_202759_LLS.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgYmk18Bcpzq6Fln0RP_t6FZryKHEzv2zY3nlMdS-RurSSK_LLXJ8wNk3hFln38GZDvyFkRCMyZlW0CBOSCsfgRi7KLbCHCgfHylj_flxxLJa8FhjnVAwYcoJcoC4GuAesP-J8t8ilcSe8/s1600/20130811_202759_LLS.jpg" height="231" width="400" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Our America "Developing New Uses of Wood"</td></tr>
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My daughter has also recently shown an interest in learning to use tools. On a recent trip to the hardware store she became enamored with a multicolored set of box end wrenches. This sparked an idea for a project, probably my most favorite project of 2014.<br />
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We got home with the wrenches, opened the package and discussed how they are used. She gathered up some additional loose allen wrenches (hex keys) she had collected from other projects, a folding rule I had given her several months prior, and a tiny plastic handled screwdriver that she may well have conjured into existence, as I have absolutely no idea whence it came. We looked at the small pile of tools and I craftily put the notion into her head that she needed an appropriate place to keep her growing pile of treasure. She recommended a plastic baggie, to which I responded with a pained groan. Then she recommended a basket, I interrupted and recommended a tool box. Not just any tool box, a tool box we can make together! At that she got really excited, and so did I.<br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjkl3iw7pLvRNoODHemRmCvBlhq9LF7PlMcJLKQVPwZmAdMg-XtchnC_DMxzfdqZ5e5Cb4Tyf7FdnNa5pL5REpIUrl1JP9hOoO-ymvyp_Fl85M26Vj1dJaCs7yyavGxsWQlz3WoOkuePw4/s1600/Materials.jpg" imageanchor="1" style="clear: right; margin-bottom: 1em; margin-left: auto; margin-right: auto;"><img border="0" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjkl3iw7pLvRNoODHemRmCvBlhq9LF7PlMcJLKQVPwZmAdMg-XtchnC_DMxzfdqZ5e5Cb4Tyf7FdnNa5pL5REpIUrl1JP9hOoO-ymvyp_Fl85M26Vj1dJaCs7yyavGxsWQlz3WoOkuePw4/s1600/Materials.jpg" height="246" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Materials and Assembly Tools</td></tr>
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The following evening I went into the shop and pulled out some 3/4 scrap pine. I wanted the box to be made of something cheap, not because I think she needs a cheap toolbox, but because I don't want there to be any heartache when we go to build the next box when her tool collection outgrows this one. The intent of the child's toolbox in my mind should be an additional learning aid. I wanted this box to have some built in flaws that we could talk about as they start to fail. In short, I want this box to slowly pull itself apart and need to be replaced by something better.<br />
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I quickly cut out all the pieces with a handsaw, squared up the edges on my <a href="http://www.polthaus.com/2013/11/just-shoot-me.html">shooting board</a> and sanded them smooth. I grabbed a handful of copper roofing nails (only because they look nice in pine), my drill to pre-drill the nail holes, and some wood glue. I brought in all the pieces, which I discussed with my daughter. We talked about how the box would go together by dry fitting the pieces together, and then we started in. All the joints are glued and nailed butt joints, I want her to see how they will eventually pull apart. The top and bottom are set into four sides and nailed into place, I want wood movement to slowly pull the top and bottom apart, if it splits all the better. For now, the tools just sit inside the deep box, as her collection grows we will build a sliding tool tray, and a handle for the top of the box. As she uses this first box I want there to be plenty of things she doesn't like about the way it works. Those things will become part of our list when we design the next one. As her skill level improves, the intent is that the toolboxes will get better and better. Hopefully, by the time she is ready to go out into the world on her own, she will have acquired a lot of the skills she needs to be at least 'handy', if not a woodworker in her own right. If nothing else, she'll have decent tools and well made place to keep them.<br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgf4hArNn8xUknpcw-bL-wDNvmF6UXkkFXalOkocqIvK8jEtavM3RSaQ_NwfYN5OKNHfO4FLQ4uWNl0auJ9zJnVjJr46ixLL7_oTwg600EtyYD5qmDYVXR_B0dyYzcXydZMsYI2fuuVrSE/s1600/Hammering.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgf4hArNn8xUknpcw-bL-wDNvmF6UXkkFXalOkocqIvK8jEtavM3RSaQ_NwfYN5OKNHfO4FLQ4uWNl0auJ9zJnVjJr46ixLL7_oTwg600EtyYD5qmDYVXR_B0dyYzcXydZMsYI2fuuVrSE/s1600/Hammering.jpg" height="207" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Hammering In The Copper Roofing Nails</td></tr>
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The top of the box is held on with some inexpensive face mounted hinges and is held closed with two brass coated chest latches. I cut up an old leather belt (it was far too small anyway) and made two side handles. So far, she carries it around and mostly pretends to fix things around the house with her tools. Recently, on her own, she took the battery cover off of a dancing Elmo doll with her Phillips head screwdriver to get the old batteries out. You would have thought she just got her Ph.D, I was very proud (until she asked for new batteries for the singing, dancing doll).<br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjKMHBX80dOkhqVPcPjtb6pqhcHVU_uqECtgRnseOH6FUmzyx1zM2Z2LHCRJEBHvfGuOMbOHrmix3Zth84e6BhzECOqFJ3iWOLaJo1NC_Rw75K15iXh27RxGuTZf97Ih6m0Mo-wpYqgSFc/s1600/Handles+as+a+Belt.jpg" imageanchor="1" style="clear: left; margin-bottom: 1em; margin-left: auto; margin-right: auto;"><img border="0" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjKMHBX80dOkhqVPcPjtb6pqhcHVU_uqECtgRnseOH6FUmzyx1zM2Z2LHCRJEBHvfGuOMbOHrmix3Zth84e6BhzECOqFJ3iWOLaJo1NC_Rw75K15iXh27RxGuTZf97Ih6m0Mo-wpYqgSFc/s1600/Handles+as+a+Belt.jpg" height="112" width="200" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Cutting An Old Belt With<br />
A Sharp Plane Blade</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjmx-89a6kPcjI3znZPooAECZhRJ53H0UorXv2_vJnBNjBWwQuFte2HQi2VQyaWZaPOOQ6SfiN0vdlRPdD_xO6iVTeyt9FieqgHFLeb9cfo6Hgug79NFmJFzvZuWNiSqFt18AR20zLhbxU/s1600/Handles+Cut.jpg" imageanchor="1" style="clear: right; margin-bottom: 1em; margin-left: auto; margin-right: auto;"><img border="0" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjmx-89a6kPcjI3znZPooAECZhRJ53H0UorXv2_vJnBNjBWwQuFte2HQi2VQyaWZaPOOQ6SfiN0vdlRPdD_xO6iVTeyt9FieqgHFLeb9cfo6Hgug79NFmJFzvZuWNiSqFt18AR20zLhbxU/s1600/Handles+Cut.jpg" height="112" width="200" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">I Cut The Corners With A<br />
Carving Gouge</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjnDMmCe4Ex3YK_AYXk8ZIwIdHj_DqR2lb35qmcCVWehnCWGawSmlzikCw3hTQl3WAKsLpN9XvwCVDrN5JUkpLe989HcN7HoqdkCwHxn7y2TJs-RlvrRCIUNLY_DGCkJvxl05QkM1Z0kxc/s1600/Handles+Finished.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjnDMmCe4Ex3YK_AYXk8ZIwIdHj_DqR2lb35qmcCVWehnCWGawSmlzikCw3hTQl3WAKsLpN9XvwCVDrN5JUkpLe989HcN7HoqdkCwHxn7y2TJs-RlvrRCIUNLY_DGCkJvxl05QkM1Z0kxc/s1600/Handles+Finished.jpg" height="112" width="200" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">And Then... Handles!</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjUFVZxsCGB8h72rkgAUSHLY7couMQQpZvX_eDzy8hhFzx8guubQPpq2lJqwyOKOebIYHfnVg4BEEXkA2B70jWIWArtD3l9GiQliqyfEJXFgl7x7iZ7d4TUhoNTitAYqy2k-55Y1MX-gd8/s1600/Handles+attached.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjUFVZxsCGB8h72rkgAUSHLY7couMQQpZvX_eDzy8hhFzx8guubQPpq2lJqwyOKOebIYHfnVg4BEEXkA2B70jWIWArtD3l9GiQliqyfEJXFgl7x7iZ7d4TUhoNTitAYqy2k-55Y1MX-gd8/s1600/Handles+attached.jpg" height="282" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Handles Attached With Brass Screws And Cup Washers</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiJ3EsthraT7TckNB-OkFhDz5cypfChsTqksY2t0-kN_RyRsCtGLO6aQxpHdLGYdUIRJ2NKhOjdwndd2JJ4kIFFX_Y6HczKW-QvwAionSRQX1vJUneMnvYAbklCxqUDlV-AAmOeBlNpC0g/s1600/IMG_7031.JPG" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiJ3EsthraT7TckNB-OkFhDz5cypfChsTqksY2t0-kN_RyRsCtGLO6aQxpHdLGYdUIRJ2NKhOjdwndd2JJ4kIFFX_Y6HczKW-QvwAionSRQX1vJUneMnvYAbklCxqUDlV-AAmOeBlNpC0g/s1600/IMG_7031.JPG" height="266" width="400" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">The Finished Box...For Now</td></tr>
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com6tag:blogger.com,1999:blog-2103593496589536749.post-70227602514843140262014-04-09T12:41:00.001-07:002014-04-09T12:41:31.977-07:00How To Get Wood.Aside from the obvious lewd hilarity, this is a real problem for many woodworkers. Sourcing lumber, not the other thing. I have received several emails from woodworkers having trouble finding species of lumber outside the often mysterious "white wood" offered by most big box store lumber yards. Some lumber yards will occasionally have a "hobby woods" section which typically offers a small selection of S4S (surfaced on all 4 sides) oak, ash, aspen, balsa, and occasionally cedar or maple. These are often only available in 3/4 inch and smaller thicknesses, and usually in varying widths from 1 to 6 inches. But what if you need a big old slab of walnut, or a chunk of ebony, or a dimensional piece of white oak? Short of <a href="http://www.polthaus.com/2013/06/milling-around.html">cutting down your own tree</a>, stealing your grandfathers stash, or <a href="http://www.polthaus.com/2013/01/twice-warmed.html">milling up some firewood</a>, this type of specialty lumber can sometimes be difficult to find.<br />
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My recommendation is always to do a quick internet (Google) search for "exotic lumber near (insert your location)." Beware, however, this can yield unexpected results and may end with an awkward explanation of your internet browsing history to your significant other. Even though you may be looking for a lumber species native to your specific geographic area, many lumberyards that cater to woodworkers throw 'exotic' in their name or company description to separate themselves from your local construction grade lumber retailer. Another keyword to use in your search is 'hardwood' which is another method of distinguishing a lumber yard that might carry bubinga from a run of the mill big box lumber yard. If you are lucky enough to be located near a mill, you may be able to find what you are looking for among their racks. </div>
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Another internet resource that has worked well for me has been <a href="http://woodfinder.com/">woodfinder.com</a>. They have a great searchable index of lumber yards, many of which cater to woodworkers. If you find a lumber retailer near you, be sure to call ahead as some of the references on woodfinder are a little outdated. That being said, it never hurts to call ahead anyway. Due to the specific nature of specialty lumber retailers, and in an effort to minimize overhead, they often keep odd hours and sometimes aren't open every day. Woodcraft retail stores are another source of specialty lumber, though their selections are often limited by retail space (more space for TOOLS!), and their prices can run a tad on the high side when compared to exotic lumber retailers. </div>
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Once you find a good lumber retailer near you make it a point to talk with the staff. Many of these retailers offer additional services which may come in handy such as milling and re-cutting. They often have equipment to surface or cut large pieces of lumber which may not be available to you otherwise. Additionally, if you are looking for something specific many exotic wood dealers have the means to order you what you are looking for, or can recommend another retailer or a mill close by. In short, play nice!</div>
Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com10tag:blogger.com,1999:blog-2103593496589536749.post-90490906301575426492014-02-19T08:57:00.002-08:002014-02-19T08:57:09.319-08:00Learn. Practice. Share. Learn. Repeat.One of my favorite sentences to hear is "so I have been thinking about getting into woodworking..." Fair warning to anyone near me thinking of leading into a conversation with those words, I love to talk. Recently, my cousin made just such a mistake. He mentioned that he was interested in learning to woodwork in order to make himself some tool storage for his profession, and because he is more like a little brother to me, I felt it was my responsibility to indoctrinate him.<br />
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I tried to figure out which tools he'd need to start some small projects, and thought I'd start him off with those as Christmas gifts. He doesn't have much space for tools so I tried to keep his initial woodworking set pretty bare bones. I walked into my shop and closed my eyes and tried to think about which tools I couldn't live without if I was going to start woodworking in a small apartment. The first thing to come to mind was a saw. I found a <a href="http://www.rockler.com/japanese-mini-dozuki-panel-saw">Mini Dozuki</a> from Rockler.com which is great for some of the small work he is hoping to get involved with. I have one of these, and it is excellent for cross cutting small pieces and cutting dovetails. One added benefit is that the blades are replaceable, so he won't have to start out learning how to sharpen a saw before he knows if he actually enjoys woodworking. I also thought he'd need a coping saw to clean out dovetails (a project he was interested in). I learned on a cheap one from an old hardware store that still works great, so that's what he'll get.</div>
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The next item I use without fail on a regular basis is my set of chisels. I have a couple sets of chisels and many antiques that I have collected over the years. One of the best starter sets I have ever used, however, is a set of Marples Blue Chip chisels (now made by Irwin). The steel is decent, holds an edge well, they are easy to sharpen, and are not super expensive. I'd recommend the set of 4 if you are just starting out and aren't sure if you are going to like woodworking. The set of 4 comes with every size you'll need to at least get started butchering some lumber. Last but not least, he'll need to be able to sharpen his chisels.</div>
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I am putting together a glass and sandpaper sharpening setup for him that I'll post on very soon. To get him started, however, I set him up with a great little <a href="http://www.amazon.com/Irwin-Tools-1786757-Marples-Sharpening/dp/B006Z4GRUW">Marples sharpening jig</a> and taught him the basics on my setup while he was visiting for the holidays. With about three minutes of instruction, and fifteen minutes of practice he had the technique nailed. The Marples sharpening jig is far from the nicest one I have ever used, but it is simple and effective enough to get the job done well. The jig has projection distances (the distance the blade projects from the front of the jig to achieve different bevel angles) stamped right on the tool and comes with oil and a rough stone. The stone that comes with the kit leaves a lot to be desired, but would work as a coarse stone in a pinch, this is why I am getting him set up with a sandpaper sharpening set. Now he will be able to have sharp tools to use while he is learning. I am convinced that many woodworkers give up on hand tools because they don't know how to sharpen properly, and dull tools are incredibly frustrating.</div>
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<tr><td class="tr-caption" style="text-align: center;">It Works Well for 12 Bucks</td></tr>
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I am certain that I could have come up with a list of tools longer than my arm, but with great restraint I kept his starter kit to these. The only other thing he will need is a set of clamps. I made some recommendations on some <a href="http://www.highlandwoodworking.com/jorgensenhandscrewclampmodel6.aspx">Jorgensen wooden handscrew clamps</a> that work really well. With the clamps he should be able to do a load of small projects and start his tool storage solution project right on his coffee table with a woodworking set that fits in the bottom of a closet. I am sure that within a very short amount of time I will be learning from him!<br />
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com7tag:blogger.com,1999:blog-2103593496589536749.post-81139698142205235572014-02-03T08:24:00.000-08:002014-02-04T05:53:41.256-08:00What? It's February Already?With temperatures plummeting into the single digits my <strike>unheated workshop</strike> sanctum sanctorum, the workshop has not been a pleasant place to hang out as of late. I have, however, managed to use up my spare time planning projects and helping my <a href="http://findingmypathblog.com/">wife</a> turn our spare room into a craft space. She is a graphic designer and her day job requires rather strict design guidelines, often leaving very little room for raw creativity. As a result, we discussed carving out some space of her own to paint, print, make jewelry, scrapbook, sew, and generally create (mostly so we can actually eat dinner on our dining room table again). <br />
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Our extra bedroom is now officially her space, although, she did set some crayons, coloring paper and a tiny desk aside that she said I can share with our daughter. I did manage to accidentally teach myself some things about organization while setting up her room. I'll post on those ideas as I incorporate them into my workshop this year (if it ever thaws out). We treated the craft room as her birthday/Christmas present this year. I always feel a little bummed about combination presents (even when they are awesome), so I decided to make her some small tokens of my affection this year. </div>
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I am not one for wearing jewelry, as anyone who knows me can attest. I am, on the other hand, fascinated by its creation. When cleaning out the spare room I came across a small box that contained a ring my wife bought me during a semester she spent in South America. The ring is made of tagua nut, the nut from a tree commonly known as an ivory palm. It is a beautiful ring, but like every other piece of jewelry I own it has yet to be worn. The ring got me thinking though. I have some rather dense, well cured exotic wood scraps in my workshop just waiting to be used for something cool, why not a ring?</div>
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I used up the one warm day we have had lately to get out into the garage and saw up some black palm. By the way, black palm is a beautiful species. If you ever decide to use it for anything, be prepared for it to splinter into a million pieces, most of which will end up in your hands. First, I cut the black palm to size with a handsaw, my little <a href="http://www.zonatool.net/35-550.html">Zona</a> saw worked perfectly for this (it's an excellent $8 saw). I marked out a rough size for the ring with a compass. <br />
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Next, I centered and drilled a hole for her finger. To size the hole, I "borrowed" one of her rings and matched forstner bits and paddle bits until I got a near match. When drilling out holes for these rings drill until the pointy nib pokes through the other side, flip the ring, use the hole to line up the nib, and drill through the other side. This avoids blowing out the opposite side and ruining some otherwise pristine beautiful wood. After drilling the hole, I sawed off as much of the excess as I could. I left the top flat as part of the design I had envisioned. I tried to drill the hole later in the process but found it was very difficult to hold, even with clamps, while drilling through the wood.<br />
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I then went to my disk/belt sander to shape the ring. I did all the shaping freehand on the disk sander and used the belt sander with a 220 grit belt to polish up the shape and facets. I faceted the flat top of the ring to expose as many different angles on the spectacular end grain the black palm has as possible. This entire process could also be done with sandpaper glued to a flat surface. Just rub the ring on the sandpaper, it'll work a little slower but it will achieve the same results.</div>
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I sanded the finger hole inside the ring with a piece of sandpaper wrapped around a dowel.</div>
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Next, in an attempt to clamp the ring in the vise while sanding it by hand, I proceeded to break it in half. I'd recommend clamping across the grain (squish the grain together) rather than with the grain like I did, this will help prevent splitting when the fibers are compressed a little.</div>
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After trying my hardest not to use profane language, I started over. Once I had the rings sanded, I took them to my cheap-o ($30 at Horror Freight) bench buffer charged with plain old white polishing compound. This did a great job of giving the rings a little luster and shine. </div>
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<tr><td class="tr-caption" style="text-align: center;">The Bottom One Got Some Additional Shaping And Polishing</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiLKpgOorUsCPA3JkRa80NXci5BLyxZUUz055NHuYN0MCBVX-iHtW49UFz_VKiLqoNamSsw-Dvf_CwvIAsGQV5aEHCicrxPTioEgW4g17UH0gMr5KyUg0CdKaRe3oPyGZyQPADN3LYU9yU/s1600/IMG_4068.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto; text-align: center;"><img border="0" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiLKpgOorUsCPA3JkRa80NXci5BLyxZUUz055NHuYN0MCBVX-iHtW49UFz_VKiLqoNamSsw-Dvf_CwvIAsGQV5aEHCicrxPTioEgW4g17UH0gMr5KyUg0CdKaRe3oPyGZyQPADN3LYU9yU/s1600/IMG_4068.jpg" height="160" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">The Facets Reflect And Show Off Some Great Grain</td></tr>
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I finished the rings off with a touch of beeswax polish and handed them to my wife. I followed up this design with a ring in ebony. I used a slightly different construction method for the ebony ring which I'll post later as it's not yet complete. She loved these, and immediately gave me some design ideas for some others. I will get her into woodworking if it kills me! If you happen to be looking for a handmade gift for your loved one, try making one of these!<br />
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhnritmqs1LDY9Wr44wj0fcqmAMwMHaUU5y-LytSui25b_GP4HHqM0l9NoKXFrZNA63UUHjBul4q7W6OQtFYejbMhEvILPbmX8nlWIGNlgQIpZfB0u42k7eGugKuZTobuNRoKXXe8ScVl8/s1600/Facets.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhnritmqs1LDY9Wr44wj0fcqmAMwMHaUU5y-LytSui25b_GP4HHqM0l9NoKXFrZNA63UUHjBul4q7W6OQtFYejbMhEvILPbmX8nlWIGNlgQIpZfB0u42k7eGugKuZTobuNRoKXXe8ScVl8/s1600/Facets.jpg" height="238" width="320" /></a></div>
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<tr><td class="tr-caption" style="text-align: center;">Black Palm And Ebony</td></tr>
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com4tag:blogger.com,1999:blog-2103593496589536749.post-56769031446852566112013-12-16T19:51:00.000-08:002013-12-16T19:51:10.278-08:00How To Sharpen A Pencil.<div style="text-align: center;">
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This is the next video in my sharpening series... </div>
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<iframe allowfullscreen="" frameborder="0" height="281" mozallowfullscreen="" src="//player.vimeo.com/video/60718161?byline=0&badge=0" webkitallowfullscreen="" width="500"></iframe> </div>
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<a href="http://vimeo.com/60718161">HOW TO SHARPEN PENCILS</a> from <a href="http://vimeo.com/pricefilms">Pricefilms</a> on <a href="https://vimeo.com/">Vimeo</a>.<br />
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In all seriousness, however, he has a nice workbench (albeit one with a tool tray) and it looks like he has some decent saws sitting underneath said bench. Maybe I'll start a pencil sharpening business and finally build myself a workbench. </div>
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com0tag:blogger.com,1999:blog-2103593496589536749.post-17940380622031167932013-12-09T12:46:00.001-08:002013-12-09T12:46:29.159-08:00Get A Handle On It.I'm in the final stages of finishing my salvaged (mostly) Douglas fir <a href="http://www.polthaus.com/2012/03/stickin-it-to-man.html">home entertainment center</a>. This is one of many, many projects I am trying to wrap up inside my home before I can really justify spending some time building much needed tool storage and furniture (cough** Roubo bench... cough**) for my shop. All the fir, with the exception of the plywood, started (a hundred years ago...give or take) as interior doors in two row homes in Baltimore. When the homes were demolished, I was able to salvage the doors through a local salvage resale company that was working with the demo contractor. I used a combination of a DeWalt benchtop planer - for cleaning off years of grime and paint, a bandsaw - to get rough dimensions, and handsaws and hand-planes to get the lumber to its final dimensions and finish. I have had to be very judicious on the use of this lumber, as I am limited by the dimensions of the door rails and stiles for my pieces, and the fact that I have a very limited supply.<br />
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In an effort to reduce the amount of lumber I used, the entertainment center I had envisioned had a lot of open shelving. After using it for a few months with open shelving, however, my wife and I realized that we are way to lazy to be "open shelving people." So, in an effort to hide clutter (heaven forbid we just organize things!) I needed to build some sliding doors. The sliding doors I built are very simple, no frills, clutter hiders. I am glad that I went with simple though, because this built-in really didn't need another design element. The idea was to have something peaceful to look at while we sit and vegetate on the couch. <br />
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The doors are just butt jointed rails and stiles with dadoes cut in to hold the Douglas fir plywood panel in the center. The main door I held together with Jatoba splines, and the other two are just tacked in to the plywood panel (cheating, I know...).<br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEifzrmj-wCjU-hHvRJBP0_Sy60V2Sp03PuXOYNCIxfMOVPCqdAvjAbJGQK-35JQH0eNfHQNfVqj0SJCnBJ5fwpnsMLvqq4bjtc5ZTPwmTQEEBzIQn9GI4DZQPpJbbHjDLsr3Ul5awyK2fg/s1600/IMG_3974.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="198" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEifzrmj-wCjU-hHvRJBP0_Sy60V2Sp03PuXOYNCIxfMOVPCqdAvjAbJGQK-35JQH0eNfHQNfVqj0SJCnBJ5fwpnsMLvqq4bjtc5ZTPwmTQEEBzIQn9GI4DZQPpJbbHjDLsr3Ul5awyK2fg/s320/IMG_3974.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Nothing Fancy...</td></tr>
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The doors are hung in their openings on cheap sliding closet door hardware, which works surprisingly well. As soon as I finish the openings I'll post some photos of the completed entertainment center. The doors, however, really needed handles. They were hard to open and close by just grasping the stiles. This gave me the perfect opportunity to try out an idea I had seen in a magazine (I believe it was a Popular Woodworking issue, however, I can't seem to find the article). Integral carved handles for sliding doors.<div>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhUHzGfYWl58QekbURwbeXMMT48BGY_WhYJL_M7mryBRRTKyVQbiPVdA1X4-UZFqxB8oY9vj92xG_6Vx1dZpqQCQE_IxvqHI0i9BGPiFrdjW1HSNprJ9pl_SGjWSKqWHljDrdOctl6Bp-c/s1600/IMG_3966.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhUHzGfYWl58QekbURwbeXMMT48BGY_WhYJL_M7mryBRRTKyVQbiPVdA1X4-UZFqxB8oY9vj92xG_6Vx1dZpqQCQE_IxvqHI0i9BGPiFrdjW1HSNprJ9pl_SGjWSKqWHljDrdOctl6Bp-c/s320/IMG_3966.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Here Are The Tools I Used</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgNV-YNdUWjj5ECA16N8Sla6e6Nb9BP25acz1Reyn5xABo6igpXQz6dzZjDVZ5U-RdRdSc-4O_gxTAs9SO7lYUzrDofu6mEDVEDVhkrnsI3UbRHW_-8y8OaOZ2qAKfNT6R6AB2Yt4bL4MQ/s1600/carved+handle.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgNV-YNdUWjj5ECA16N8Sla6e6Nb9BP25acz1Reyn5xABo6igpXQz6dzZjDVZ5U-RdRdSc-4O_gxTAs9SO7lYUzrDofu6mEDVEDVhkrnsI3UbRHW_-8y8OaOZ2qAKfNT6R6AB2Yt4bL4MQ/s320/carved+handle.jpg" width="128" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Integral Handle</td></tr>
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These are nicely understated, highly functional, and are a snap to make. First I found the center of the stile and laid out my reference points.</div>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgBcGBi629786WawXBgbPSB35r-sRQhQpNifXWGbzVgXzDl3cp1HyOhSW9zvJ9QYKEdbL_vOv7Oz3whCaiDKWIgnGRjxQKvlap03bFhhoV9Pc1LlvTbcDKqY9dm0OIe3QqU-HtDTp3Owag/s1600/IMG_3963.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgBcGBi629786WawXBgbPSB35r-sRQhQpNifXWGbzVgXzDl3cp1HyOhSW9zvJ9QYKEdbL_vOv7Oz3whCaiDKWIgnGRjxQKvlap03bFhhoV9Pc1LlvTbcDKqY9dm0OIe3QqU-HtDTp3Owag/s320/IMG_3963.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">R Is So I Remember That This Is The Right Side Of The Door</td></tr>
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I marked the center of the stile and the point at which I wanted the carved scallop to start and stop. The start of the scallop I marked with a dot (on the right) and the end of the scallop is marked with the vertical pencil line. Next, I denoted my stop point by very gingerly pressing in a one and a half inch chisel into my pencil line, too much pressure will split the wood.</div>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgDKT16PebRGsoiEx53bZ2SXTN1_8jCM-n43OcJdcEC63_uQgoqHfpiiJ_QJYiHfBq8H52zsUhs7iimDVLQKeFeo3T50Vo_5W1O2cn0FwfNjNMETCQbdpu36nLQrfvFVb6u4Chg9aduOew/s1600/IMG_3951.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgDKT16PebRGsoiEx53bZ2SXTN1_8jCM-n43OcJdcEC63_uQgoqHfpiiJ_QJYiHfBq8H52zsUhs7iimDVLQKeFeo3T50Vo_5W1O2cn0FwfNjNMETCQbdpu36nLQrfvFVb6u4Chg9aduOew/s320/IMG_3951.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">This Line Gives My Gouge A Place To Stop</td></tr>
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The chisel line gives my carving gouge a good place to stop. Next, I honed my largest carving gouge to within an inch of its little life and then made some test cuts on a piece of scrap until I was happy with the quality of the cut I was getting. This also let me know whether my angle of attack was correct or needed some adjusting for this particular Douglas fir.</div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhfrgCJGJ35X_0Yy-SL7cSu1c8XijFqYe0FTQzboMuUY8ix4E1e-bw_PHmwyT4G1RP5xkeYebszj-fe5tS38Q06ZBgTvjj2PHetw4afToMk8YJLiZAqhfIiETWXUBTPXXPkTRYkQWzcM4A/s1600/IMG_3937.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhfrgCJGJ35X_0Yy-SL7cSu1c8XijFqYe0FTQzboMuUY8ix4E1e-bw_PHmwyT4G1RP5xkeYebszj-fe5tS38Q06ZBgTvjj2PHetw4afToMk8YJLiZAqhfIiETWXUBTPXXPkTRYkQWzcM4A/s320/IMG_3937.jpg" width="320" /></a></div>
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Then I made my first cut into the door stile. This takes several passes. The goal is to start the apex of the curved scallop on the dot and end evenly on the chisel line.</div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgZc1akGBT6a2q9YUU5dyotlUcID2bPvTbQFBtSBEqPspz1KmSgwwkXf5-CCTzO8xt4bAITEA9B41Kufwa-g9uD8C3LCjjGr9GL5MO1tNOyK5j-rerfCVc5iNYVLjh1X0TvODt8iTwV5J0/s1600/IMG_3953.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgZc1akGBT6a2q9YUU5dyotlUcID2bPvTbQFBtSBEqPspz1KmSgwwkXf5-CCTzO8xt4bAITEA9B41Kufwa-g9uD8C3LCjjGr9GL5MO1tNOyK5j-rerfCVc5iNYVLjh1X0TvODt8iTwV5J0/s320/IMG_3953.jpg" width="320" /></a></div>
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The next item I needed was the handle. I cut and planed a piece of Brazilian cherry to 1/4 inch thickness, 2 and 1/4 inch length and roughly 1 inch deep. First, I planed the short edges of the handle to make the handle a trapezoidal shape, and then I beveled the edges of the top of the handle</div>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgB_1I9FsLYdtukpWEQjCi_EspwIzxQAJ1uAqTmwT-kktkU22kQpU5RYnbabJ-pq2akHKNilAcVXUoVDj8hFGEqfp9ImQQWpxl-om-LyZ5OQs1FcaPsLMuQfoKys58dUYPFZ1oqk3WAsG8/s1600/IMG_3934.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgB_1I9FsLYdtukpWEQjCi_EspwIzxQAJ1uAqTmwT-kktkU22kQpU5RYnbabJ-pq2akHKNilAcVXUoVDj8hFGEqfp9ImQQWpxl-om-LyZ5OQs1FcaPsLMuQfoKys58dUYPFZ1oqk3WAsG8/s320/IMG_3934.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">I Find It Easier To Hold The Plane Still And Move The Wood</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjbZQ44zYqI8TLCey9XQyIp8vFoIuglmLjbc8pv7UL6fYX2wlVITsUrhjjkQ0nkAaF3EwU4CWS8cdzpRZBC6w5KCAftB7cpSGi888fF87DzZqQv8yWf3vej5_8Hi3DVQ3oG2WmzX-j-CGo/s1600/IMG_3936.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjbZQ44zYqI8TLCey9XQyIp8vFoIuglmLjbc8pv7UL6fYX2wlVITsUrhjjkQ0nkAaF3EwU4CWS8cdzpRZBC6w5KCAftB7cpSGi888fF87DzZqQv8yWf3vej5_8Hi3DVQ3oG2WmzX-j-CGo/s320/IMG_3936.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Beveled Trapezoid</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhSn5Whvi-8T_2fB5m3uihqriTu7CS-8OXILOQ9xX52Vqh7t1P42AveKxTH6181JhrpH7OAYK5qqn45kcx_y7s0DwO5MIFZqGTb4ZF3_vs8ejy-tR_DQ8RS2D4aEg6JgtZIKhqYZd4K_Kg/s1600/IMG_3938.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhSn5Whvi-8T_2fB5m3uihqriTu7CS-8OXILOQ9xX52Vqh7t1P42AveKxTH6181JhrpH7OAYK5qqn45kcx_y7s0DwO5MIFZqGTb4ZF3_vs8ejy-tR_DQ8RS2D4aEg6JgtZIKhqYZd4K_Kg/s320/IMG_3938.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">I Purposely Made the Handle The Width Of My 1/4 inch Mortise Chisel</td></tr>
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I then marked out the handle with a marking knife against the end of the scallop.</div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgXMm2YMDmZWBy6KUR3KIe7ia9aOTNHS6hfJuV1nvCe3S5PHUDQddfHDSNbaTNxcfMGLyTujnbuti6O_TUXfQv1_vtAAnMEfaOTC3M0vh9iJfgaSxJ-Y9BrYqJxV-qSK9NlxEU4n9-zxOU/s1600/IMG_3956.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="285" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgXMm2YMDmZWBy6KUR3KIe7ia9aOTNHS6hfJuV1nvCe3S5PHUDQddfHDSNbaTNxcfMGLyTujnbuti6O_TUXfQv1_vtAAnMEfaOTC3M0vh9iJfgaSxJ-Y9BrYqJxV-qSK9NlxEU4n9-zxOU/s320/IMG_3956.jpg" width="320" /></a></div>
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Then, very carefully, I mortised out the channel to hold the handle. Be careful because it's easy to blow out one end or the other with the chisel...like I did. I test fit the handle after every pass, and it looked best (to me) just below the bottom of the scallop.</div>
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<tr><td class="tr-caption" style="text-align: center;">Finished.</td></tr>
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I held the handle in with a little glue and then I used a little sand paper to clean up some of the lines. </div>
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Of course I'd recommend doing a test piece before you start in on your final project. I did mine out of a scrap offcut from one of the stiles.</div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhI_NCcmvCWEX5exfsiFJllnwvcuMcLQV1gV1nPH4T9O96lRXBZ8AllmxuWCWf3WCQdzrKLXtLyVF7rSKdT0NE4HfHjji_EtJiZi4junXDAjIBOvV-Izafc4vVGypH6q02YXj2cqmTFTX0/s1600/IMG_3943.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em; text-align: center;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhI_NCcmvCWEX5exfsiFJllnwvcuMcLQV1gV1nPH4T9O96lRXBZ8AllmxuWCWf3WCQdzrKLXtLyVF7rSKdT0NE4HfHjji_EtJiZi4junXDAjIBOvV-Izafc4vVGypH6q02YXj2cqmTFTX0/s320/IMG_3943.JPG" width="320" /></a></div>
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These are so easy, I think I may incorporate them into my tool cabinet design (more to come!)</div>
Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com1tag:blogger.com,1999:blog-2103593496589536749.post-48112254437526611582013-11-27T19:05:00.000-08:002013-11-27T19:07:45.468-08:00Reclaiming America.Some of the most beautiful lumber I have ever seen was felled over a hundred years ago and was put into an attic. Unfortunately, it wasn't for sale and if I had taken it, the building I was in would have collapsed. The lumber stood as massive beams in an old mill I was invited to inspect. Wood that is nearly impossible to get anymore often resides as forests of structural members in old buildings now. It is for this reason (among many) that I love reclaimed lumber. <br />
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It breaks my heart when I see a demolition site with piles of old growth timber heaped in dumpsters with all the other demolition waste. Fortunately for those of us <strike>obsessed with wood</strike> who enjoy beautiful lumber, some folks have made a profession out of working with demolition contractors and building owners to salvage lumber from old buildings. One such company out of Cambridge, Massachusetts is doing just that. <a href="http://www.longleaflumber.com/">Longleaf Lumber</a> reclaims lumber and mills the salvaged wood into all kinds of beautiful architectural goodies. They also have a soft place in their hart (see what I did there?) for woodworkers. In addition to inventorying lumber for woodworkers in their showroom, they have started a friendly competition amongst wood fanatics. The contest is called "<a href="http://www.longleaflumber.com/this-is-the-end-grain/">This Is the End Grain</a>." Once a month they will post a photo of end grain lumber on their <a href="https://www.facebook.com/longleaflumberinc">facebook page</a> and accept guesses as to the type of wood. They'll randomly select a winner from all the correct guesses, and it seems that prizes will be "reclaimed, wooden, and gorgeous." Maybe in the spirit of eliminating some of my competition I shouldn't have posted this here!</div>
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In all seriousness, however, I really respect what the folks at Longleaf Lumber are doing. Getting people talking about, and using reclaimed lumber helps connect us to our past and gets people thinking about <a href="http://www.polthaus.com/2011/12/ahhhh-good-old-days.html">conservation</a>. Just think, many of the timbers they are salvaging were growing while the pilgrims were sitting down to the very first Thanksgiving. <br />
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Here are some videos I found which are about Longleaf Lumber and the work they are doing. <br />
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<iframe allowfullscreen="" frameborder="0" height="315" src="//www.youtube.com/embed/IL3tOWD5u30" width="420"></iframe>
<iframe allowfullscreen="" frameborder="0" height="315" src="//www.youtube.com/embed/7FBMKN40cOQ" width="560"></iframe>
<iframe allowfullscreen="" frameborder="0" height="315" src="//www.youtube.com/embed/ffIp-5jS6i8" width="420"></iframe>Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com0tag:blogger.com,1999:blog-2103593496589536749.post-22037431089945123042013-11-21T06:40:00.006-08:002013-11-21T06:40:37.132-08:00Just Shoot Me.<div class="separator" style="clear: both; text-align: center;">
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If you have one of these:<br />
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiy90e_1xAdfqk-sV_K9C-S7K-fLZe1B83SJPF-0e6MRuA9rSTXiwvpn_WWo1DdwzA1xeGJpYPgB0ZVr2pUBiLi2RSLYGe2t4TF2UfS52Rbg2lQFz4IoCN-tpVc9jiSu5YbZNdx5mRiqME/s1600/IMG_3988.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em; text-align: center;"><img border="0" height="210" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiy90e_1xAdfqk-sV_K9C-S7K-fLZe1B83SJPF-0e6MRuA9rSTXiwvpn_WWo1DdwzA1xeGJpYPgB0ZVr2pUBiLi2RSLYGe2t4TF2UfS52Rbg2lQFz4IoCN-tpVc9jiSu5YbZNdx5mRiqME/s320/IMG_3988.jpg" width="320" /></a></div>
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You should make one of these:<br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhBOnLPnd213VI2XJJcOI2Ekx1uFWRy2YnFbUNrFQY4U1loYQYjeJN6K25DpzCpxLHJoxEc4DJnZVJqyNSOZdlygNqod3SbVverFsxDbZsSgxvXkXHAKfb5XOGgzwKWIUUh5sysDkc5iw4/s1600/IMG_3918.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhBOnLPnd213VI2XJJcOI2Ekx1uFWRy2YnFbUNrFQY4U1loYQYjeJN6K25DpzCpxLHJoxEc4DJnZVJqyNSOZdlygNqod3SbVverFsxDbZsSgxvXkXHAKfb5XOGgzwKWIUUh5sysDkc5iw4/s320/IMG_3918.jpg" width="266" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">(Psssst...It's A Shooting Board/Bench Hook)</td></tr>
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Here is how I made mine...<br />
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I was working on some cabinet doors, when I realized I needed a new shooting board. My old shooting board was most certainly <u>not</u> smashed a fit of rage befitting a tired two year old, when I tripped over it for the fifteenth time because I hadn't put it away...again. I will openly admit right now that I make these (and several other bench accessories) out of shop garbage. I use scraps to build a lot of stuff that I know will get beaten up and heavily used. I can make one of these scrap shooting boards very accurate with just a little time, granted they will never be as nice or work as well as a <a href="http://www.ticovogt.com/?p=250">Super Chute</a>, but this one will certainly get the job done. <br />
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If you aren't sure what a shooting board does, you will be magically transported to a world of wonderfully proper fitting woodworking joints when you find out. If you have never heard of a shooting board before, I invented them (now, you must <b>never</b> Google the term shooting board, or make any attempt to find out any more information on the subject, or yours won't work properly). A shooting board will help to remove the inaccuracies of a handsawn edge on a piece of wood, and make it nice and square. This will improve your joints, make your woodworking more enjoyable, and will provide that "Ah-ha moment" once you use it for the first time. Also, I'd recommend having a <a href="http://www.polthaus.com/p/sharpening.html">razor sharp edge</a> on your plane blade for this thing to work properly. I use my Lie Nielsen #62 with a 25 degree blade on my shooting board because it works magic with endgrain, has an adjustable throat, and a nice long body (<a href="http://www.polthaus.com/2011/10/fe2o3nh2o.html">this plane is really sexy</a>).<br />
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I started with a scrap piece of pine, you could use anything wide and flat (MDF is also a good choice). I then joined one edge straight . As a note, I built the entire shooting board with the same plane I use on the shooting board, my <a href="http://www.polthaus.com/2011/10/universal-soldierno-need-for-dolph-and.html">Lie Nielsen #62</a>. Just plane away, and use a straight-edged tool to check your progress.</div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh25WIBUzMkgTNa46dh3r6MJXBALcEwhxan_P01r3O8R6jdj6GXSFgitIZemf7wNu-q-Zxs9zwDDBCrtNnxEWsAC9od1m3t0B_1S9A-IVS472dcom5ABjoLI2HAdZ3BhHqwEcOrd5riIHA/s1600/IMG_3902.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="200" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh25WIBUzMkgTNa46dh3r6MJXBALcEwhxan_P01r3O8R6jdj6GXSFgitIZemf7wNu-q-Zxs9zwDDBCrtNnxEWsAC9od1m3t0B_1S9A-IVS472dcom5ABjoLI2HAdZ3BhHqwEcOrd5riIHA/s320/IMG_3902.jpg" width="320" /></a></div>
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Next, I marked the board at 90 and 45 degrees, using the flat edge as my reference. I won't attach the 45 degree stop now, but it'll be marked for the future. I marked the angles 2 inches from the top of the board which is where my stop will go. I also cut a 2 inch stop out of plywood scraps which will get screwed to the top of the board.<br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjLTLbdUhzLxRVtQ6Exgr2mblJyJJNk3KOQvTg7F-Lpss5yP8OlTNgP5dsfLT1l89DtEwbs54uozAz-LPa4sMTlUl9uc8usELUUVaVkkeXBdnclQRE9au2X7iFmqVdnHFt5OcaGSRHQ20M/s1600/IMG_3903.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="214" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjLTLbdUhzLxRVtQ6Exgr2mblJyJJNk3KOQvTg7F-Lpss5yP8OlTNgP5dsfLT1l89DtEwbs54uozAz-LPa4sMTlUl9uc8usELUUVaVkkeXBdnclQRE9au2X7iFmqVdnHFt5OcaGSRHQ20M/s320/IMG_3903.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Angles Marked And Stop Cut</td></tr>
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Next, I screwed the stop to the top of the board. I only used the beast (LN#8) to weigh down the board because it was close at hand.<br />
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh7ph7v4sSkIavc8YYGerRFWaIML2EYCTuP8NBwhziN9dbpgRHsQNqn5Bwv0d-I_Beg3VWRSfjpo2NWDaOg-GcmJS3Wa5LAEoccTj9KwejZIG3jeWVmTafYZues2jjmJcWv7RsyjwM2Obo/s1600/IMG_3904.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEh7ph7v4sSkIavc8YYGerRFWaIML2EYCTuP8NBwhziN9dbpgRHsQNqn5Bwv0d-I_Beg3VWRSfjpo2NWDaOg-GcmJS3Wa5LAEoccTj9KwejZIG3jeWVmTafYZues2jjmJcWv7RsyjwM2Obo/s320/IMG_3904.jpg" width="275" /></a></div>
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Then I checked the plywood stop to assure it had a straight edge. This one did have a nice straight edge, however, if it didn't I'd plane it straight while checking it for square.</div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj6UgVBuoWBpRaFSzkSGY-14HQdJvFkylIJu7WZNtONUZgCAjRcr9VfEu5toMV7f75DHbnPSlQT59djb-WiKV2je0EyUPPoddWeWRC_OINwnA9s8ZdwliUuzlOx9I3rrDiMdmjCexaZdYM/s1600/IMG_3907.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj6UgVBuoWBpRaFSzkSGY-14HQdJvFkylIJu7WZNtONUZgCAjRcr9VfEu5toMV7f75DHbnPSlQT59djb-WiKV2je0EyUPPoddWeWRC_OINwnA9s8ZdwliUuzlOx9I3rrDiMdmjCexaZdYM/s320/IMG_3907.jpg" width="320" /></a> </div>
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Now, this thing needs a running board for the plane to ride on so it can actually be used. The running board will be attached in two pieces. First, I attached a base out of scrap plywood along the reference edge.</div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEikfAMbkwaeDQeuYok_fp875sgc9ahqYcMYVIQ3NzN6u5tdiU1PJhxZa3zCUwjszZQpJlFpbjxyJFSS5qvbLC5Tg4AuXs28QSsQ-exMs_0LDWjE_87UGK_kxb3Ta1f3dOw9BmndJnIrvlw/s1600/IMG_3909.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="132" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEikfAMbkwaeDQeuYok_fp875sgc9ahqYcMYVIQ3NzN6u5tdiU1PJhxZa3zCUwjszZQpJlFpbjxyJFSS5qvbLC5Tg4AuXs28QSsQ-exMs_0LDWjE_87UGK_kxb3Ta1f3dOw9BmndJnIrvlw/s320/IMG_3909.jpg" width="320" /></a></div>
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Then I attached a secondary runner (made from an off-cut of the plywood running board) along the bottom of the shooting board so that it will sit evenly on the bench.</div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj0eb3RrPbao_xawcxeEmLAOjQolaUGLEkfW_wLxWR2Vccn_odmL91QkcJ0w_TPqH3y7WxPHFLub7SaWOzobfZ0451sJou1caGWiJTGVC8pt6gV88xo0zjLPPV12bsbdF-95Pl_pi01AXk/s1600/IMG_3910.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj0eb3RrPbao_xawcxeEmLAOjQolaUGLEkfW_wLxWR2Vccn_odmL91QkcJ0w_TPqH3y7WxPHFLub7SaWOzobfZ0451sJou1caGWiJTGVC8pt6gV88xo0zjLPPV12bsbdF-95Pl_pi01AXk/s320/IMG_3910.jpg" width="235" /></a></div>
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I could use it just like this if I needed to, however, I'd like to use as much of the plane blade as possible when I use the shooting board so I attached a second piece to the running board.</div>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiecgs4UTSDOUAY-ubOnRBCf3SsOyJgPU_FdQuOHbasfdUnK_tPTfinvHYRuebpomYICJGXzfkQK2JnBJCnY6r34n6U_F8mgop28qrPZmz6pBR8Ywdf5jjUOx4mIbyTOIk4nLfu8Y9rvDE/s1600/IMG_3911.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="199" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiecgs4UTSDOUAY-ubOnRBCf3SsOyJgPU_FdQuOHbasfdUnK_tPTfinvHYRuebpomYICJGXzfkQK2JnBJCnY6r34n6U_F8mgop28qrPZmz6pBR8Ywdf5jjUOx4mIbyTOIk4nLfu8Y9rvDE/s320/IMG_3911.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Ummmm...Something Doesn't Seem Right...</td></tr>
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This runner needs to be planed down on its face until the edge of the blade on my plane just barely disappears below the main board.<br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhgqj781an3PwrHf54aLHghyphenhyphenyKceFQwjU8J-DHncdJuaV2GAuT6ZKagiJWYfg1qQECj8pgO1OKTxqcNgmLTCRed5VfPtcsyFKeviJfOG1oM64j7K4jyhTue8sdHdbOrkqfg7E0g_CGqEns/s1600/IMG_3912.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhgqj781an3PwrHf54aLHghyphenhyphenyKceFQwjU8J-DHncdJuaV2GAuT6ZKagiJWYfg1qQECj8pgO1OKTxqcNgmLTCRed5VfPtcsyFKeviJfOG1oM64j7K4jyhTue8sdHdbOrkqfg7E0g_CGqEns/s320/IMG_3912.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Almost There</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiczb3Gn0qka-du3Qqi5AzWqR6IOOF5tlfboYpogUB-G4DPn6QHa_EPIIUfaCOIOautNjgF3siPzFSotu-poeKx10jI2P3uiiTCfQAQY130Gy3wzdZRHoBbUkjjUQXAhHHiKI6ehBg6JiI/s1600/Running+Board+Thickness.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="145" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiczb3Gn0qka-du3Qqi5AzWqR6IOOF5tlfboYpogUB-G4DPn6QHa_EPIIUfaCOIOautNjgF3siPzFSotu-poeKx10jI2P3uiiTCfQAQY130Gy3wzdZRHoBbUkjjUQXAhHHiKI6ehBg6JiI/s320/Running+Board+Thickness.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Here Is What It Looked Like When I Finished</td></tr>
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Next, it needed a hook to keep it from sliding around on the bench. I also clamp this down to my bench to keep it secure (clamp on the left).<br />
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjcczSIU6obw36AFOdqaTCYp61VeKGWOPkk_1H5e8Idh2AX8xO3gThD4tRaOji5rrjFH-3Yeg_RWk5SzlIwQQm4l5OHVwVhYMWDz3zWHSfPVy8oTr53LwtfF7zkPi4hbJASDsL22-eOoB8/s1600/IMG_3914.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em; text-align: center;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjcczSIU6obw36AFOdqaTCYp61VeKGWOPkk_1H5e8Idh2AX8xO3gThD4tRaOji5rrjFH-3Yeg_RWk5SzlIwQQm4l5OHVwVhYMWDz3zWHSfPVy8oTr53LwtfF7zkPi4hbJASDsL22-eOoB8/s320/IMG_3914.jpg" width="320" /></a></div>
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I checked the running board for square at this point and it wasn't quite there.</div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgjE_cgbcJl3M0mMImORcJjzxPu4ihKcr2q_MxpBSIzCuNJ9nzvC7AAlBbmTOHqDw-odK5lYfsVIUnMdz7SBOcmzXLqs66eAYbRI_kbuSux8uRLgew9jinxgtreLnsWohF2jNgn8ptWzRI/s1600/IMG_3919.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgjE_cgbcJl3M0mMImORcJjzxPu4ihKcr2q_MxpBSIzCuNJ9nzvC7AAlBbmTOHqDw-odK5lYfsVIUnMdz7SBOcmzXLqs66eAYbRI_kbuSux8uRLgew9jinxgtreLnsWohF2jNgn8ptWzRI/s320/IMG_3919.jpg" width="240" /></a></div>
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I planed down the outside edge of the running board to bring the plane back to 90 degrees.<br />
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjQZAAYmkHg1ZO6b37HZ50KVcHYJ-RcEZDVByLihMJyTcUUVLJHQ7GCOK_gy7ySM-JQKO1j_Sx0moZJrresdHgPY5SHqDJhshSUDa0eVQoGdJS3bMdpZG93p9gX6uqrcn0VsDth9Nt_3AM/s1600/IMG_3920.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="249" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjQZAAYmkHg1ZO6b37HZ50KVcHYJ-RcEZDVByLihMJyTcUUVLJHQ7GCOK_gy7ySM-JQKO1j_Sx0moZJrresdHgPY5SHqDJhshSUDa0eVQoGdJS3bMdpZG93p9gX6uqrcn0VsDth9Nt_3AM/s320/IMG_3920.jpg" width="320" /></a></div>
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I took one pass at a time, and checked for square after each pass. This technique takes a minute but is worth it in the end. After I made sure the running board provided a nice flat surface which allowed my plane to run 90 degrees to my work, I waxed the running board with a little Johnson's Paste Wax. The paste wax reduces friction between the plane and the running board and allows it to glide freely, which reduces the amount of meat power I have to provide when running the plane up and down the shooting board.</div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgeBSExK_jvZOabicQF0Nfi1bI5gx2LtFFaWB-NkjLtwh3q-SFKfjBDH4zmezthwpKspbYZouUfsvV5pOGoasTh28SrLYAdQJtVbct2VD0_Wo-V15p_hkiGe18P5ZhmPnCzB-JXoEWgL8A/s1600/IMG_3922.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgeBSExK_jvZOabicQF0Nfi1bI5gx2LtFFaWB-NkjLtwh3q-SFKfjBDH4zmezthwpKspbYZouUfsvV5pOGoasTh28SrLYAdQJtVbct2VD0_Wo-V15p_hkiGe18P5ZhmPnCzB-JXoEWgL8A/s320/IMG_3922.jpg" width="240" /></a></div>
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Now, It's ready to use.</div>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiDCgUBuJgYIGT4Azxb83wHfPh4TvObEe0A-qRhEhBS6HkFs8agBl2zvTJdU_XLoj5400BcE_MOdtj2yuG6LSB77bj9VJ3vBlZPc2yOCy68XNcWF1LbQG8M0tp8ySdJXo0bS12vjBHnwqE/s1600/IMG_3918.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiDCgUBuJgYIGT4Azxb83wHfPh4TvObEe0A-qRhEhBS6HkFs8agBl2zvTJdU_XLoj5400BcE_MOdtj2yuG6LSB77bj9VJ3vBlZPc2yOCy68XNcWF1LbQG8M0tp8ySdJXo0bS12vjBHnwqE/s320/IMG_3918.jpg" width="266" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Just Push The Board Into The Sole Of The Plane<br />While Pushing The Plane Into The Board, And Take<br />Long Even Swipes With The Plane.</td></tr>
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It'll easily turn this sawing disaster...</div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhE0Bq5MLePyxS7Yymtkd-OtLa7cAYO6p1o57Jw8pIYHITb8W9KipUwWGxUPm7s6Dh1Cxj7dD6WX0B9bylZ9Mvt4doFey17QNzpCXRtarFjByRqcVZYIqTvvbN18lDM31Z5XGJaHvR6MGw/s1600/IMG_3929.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhE0Bq5MLePyxS7Yymtkd-OtLa7cAYO6p1o57Jw8pIYHITb8W9KipUwWGxUPm7s6Dh1Cxj7dD6WX0B9bylZ9Mvt4doFey17QNzpCXRtarFjByRqcVZYIqTvvbN18lDM31Z5XGJaHvR6MGw/s320/IMG_3929.jpg" width="240" /></a></div>
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Into this...</div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi7PoqMJMQnH8yr7_lHgapzyk1PsxdNAHHXQWa3cYMt6Jf3VWW_5lXqVJ8AjSOc947VA5_V0g3CojGLz-qZDWyebBpve12yhOiiYLbfOV9MAxpuhg8WQMEFyG40oiVAIaltyW2qA4RAlfs/s1600/IMG_3917.jpg" imageanchor="1" style="clear: left; float: left; margin-bottom: 1em; margin-right: 1em;"><img border="0" height="225" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi7PoqMJMQnH8yr7_lHgapzyk1PsxdNAHHXQWa3cYMt6Jf3VWW_5lXqVJ8AjSOc947VA5_V0g3CojGLz-qZDWyebBpve12yhOiiYLbfOV9MAxpuhg8WQMEFyG40oiVAIaltyW2qA4RAlfs/s320/IMG_3917.jpg" width="320" /></a><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjHrzKFUJ39P0bdcXhhmZQrV5cm_AsOEnY_tec5_gGHRDv3HEmzQP85IrQLQb7nHAGzbnr-ZUYIzC0P1WzeT-OgMTtjfjhwgeHjhsW3Gc-EFHP73PugMcXq9nqDibDmouclASeJl7niNYQ/s1600/IMG_3923.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjHrzKFUJ39P0bdcXhhmZQrV5cm_AsOEnY_tec5_gGHRDv3HEmzQP85IrQLQb7nHAGzbnr-ZUYIzC0P1WzeT-OgMTtjfjhwgeHjhsW3Gc-EFHP73PugMcXq9nqDibDmouclASeJl7niNYQ/s320/IMG_3923.jpg" width="320" /></a></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgYiBvgpBMCBKiIdoY9HTpQDaeMRYPiHYHQ_PEiWBt1-GTHINU-AkUiDVWiiDuK5MjegvhNitbsl5fPIEmnVom-Q-7QSOtPKKq-HVIlr4E0D6xvPUIGiUg0k0IjmkVdofzLJyN97br-3-I/s1600/IMG_3925.jpg" imageanchor="1" style="clear: right; float: right; margin-bottom: 1em; margin-left: 1em;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgYiBvgpBMCBKiIdoY9HTpQDaeMRYPiHYHQ_PEiWBt1-GTHINU-AkUiDVWiiDuK5MjegvhNitbsl5fPIEmnVom-Q-7QSOtPKKq-HVIlr4E0D6xvPUIGiUg0k0IjmkVdofzLJyN97br-3-I/s320/IMG_3925.jpg" width="320" /></a></div>
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It also works great as a bench hook for sawing, and a flat surface for all kinds of chopping and chiseling.<br />
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEilHhEWwNHLsSUTokiE8fheXkgDzilQumyK3Lnu4tC1KU8o3eVUmF6RrWhjAMmeXzHdfxvblQbroX0ci2xykcB7G6Z0Pgkpby62R6ZOBSYSbnZvmZ36ar7gmk_xJHEimphn8tV5KzK9pJU/s1600/IMG_3931.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEilHhEWwNHLsSUTokiE8fheXkgDzilQumyK3Lnu4tC1KU8o3eVUmF6RrWhjAMmeXzHdfxvblQbroX0ci2xykcB7G6Z0Pgkpby62R6ZOBSYSbnZvmZ36ar7gmk_xJHEimphn8tV5KzK9pJU/s320/IMG_3931.jpg" width="251" /></a></div>
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com2tag:blogger.com,1999:blog-2103593496589536749.post-34863584166916950892013-11-14T18:34:00.000-08:002013-11-14T18:34:37.923-08:00"The Ox" - Words Fail Me.<div style="text-align: center;">
O.P.V.</div>
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Other People's Videos</div>
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I was in the middle of writing my post for this week, and I paused for a moment to watch a video (I'm easily distracted and I'm a short film addict). After I watched the video, I sat speechless for a moment and put my post on hold so I could share this beautiful piece with you. </div>
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Everything about this short film impresses me. I am constantly searching for inspiration, which is partly why I love short documentaries about craftsmen, and this film didn't disappoint. Mr. Eric Hollenbeck owns and operates <a href="http://www.blueoxmill.com/about-blue-ox-millworks.htm">Blue Ox Millworks</a> out of Eureka, California. He and his wife Viviana operate an architectural millwork company on the site, however, they also operate a school and a historic park on the grounds. Outside of the millworks the Hollenbecks also maintain a huge collection of human powered equipment from Barnes Manufacturing, a functioning blacksmith shop, a ceramics studio, a boatbuilding area, an apothecary where they make their own stains and varnishes, a plaster shop, a working print shop, a logging skid camp, a cook shack, a cafe, a herd of animals (including two Belgian Blue oxen), and knowledge and equipment for just about any other craft you could imagine. I bow before this man in true "I'm not worthy" fashion. I also enjoy his candor about his military service, his well thought out spring analogy, and the way his school is planning to help other veterans.</div>
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The director, <a href="http://vimeo.com/benproudfoot">Ben Proudfoot</a>, should be immensely proud of his film. There is a lot going on in this ten minute spot, yet he has managed to keep it all cohesive and at the same time wrapped it in a beautiful package. I can't wait to watch his other films and I hope he has another coming soon!</div>
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Brace yourself for the overwhelming urge to run to your shop and make something.</div>
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<iframe allowfullscreen="" frameborder="0" height="281" mozallowfullscreen="" src="//player.vimeo.com/video/78788086" webkitallowfullscreen="" width="500"></iframe> </div>
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<a href="http://vimeo.com/78788086">The Ox</a> from <a href="http://vimeo.com/benproudfoot">Ben Proudfoot</a> on <a href="https://vimeo.com/">Vimeo</a>.</div>
Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com1tag:blogger.com,1999:blog-2103593496589536749.post-25055535889701453292013-11-07T11:30:00.003-08:002013-11-07T11:30:52.983-08:00Give Thanks."If you are really thankful, what do you do? You share." - <a href="http://en.wikipedia.org/wiki/W._Clement_Stone">W. Clement Stone</a><br />
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It is the time of year, in America, where we are encouraged to to name the things for which we are thankful. I am really thankful for a lot of things this year, <a href="http://www.popsci.com/technology/article/2013-04/safety-fume-fighter?dom=PSC&loc=recent&lnk=7&con=2013-invention-awards-fume-fighter">safer welding helmets</a>, <a href="http://www.livescience.com/37837-researchers-see-through-walls-with-wi-vi.html">x-ray vision</a>, <a href="http://www.popsci.com/technology/article/2010-09/darpa-wants-mind-control-keep-soldiers-sharp-smart-and-safe">mind control</a>, <a href="http://en.wikipedia.org/wiki/Twerking">twerking</a>, <a href="http://www.foodnetwork.com/recipes/paulas-home-cooking/the-ladys-brunch-burger-recipe/index.html">The Lady's Brunch Burger</a>, and <a href="http://www.youtube.com/watch?v=jofNR_WkoCE">this</a>! On a more relevant note, I am really thankful for folks willing to share their woodworking, toolmaking and <a href="http://makezine.com/">maker</a> experiences online. I wrote a ridiculous article on this serious topic a while ago: <a href="http://www.polthaus.com/2012/04/world-wide-woodworking.html">World Wide Woodworking.</a> My belief in the willingness of woodworkers to share, both good and bad experiences, was reinforced this year at the WIA conference. Nine online pioneers were asked to speak at an "online round-table" to discuss what they do, why they do what they do, and some of their experiences.<br />
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This round-table, to me, was just as useful as the excellent class on cutting dovetails. Kudos to <a href="http://www.popularwoodworking.com/?s=megan+fitzpatrick&submit=Search">Ms. Megan Fitzpatrick</a> and <a href="http://www.popularwoodworking.com/about-us">her staff</a> for putting this together. So many woodworkers both brand new and "well-seasoned" don't have access to costly classes, conferences, or apprenticeships. The dwindling emphasis on the industrial arts in schools also means that these skills aren't necessarily being taught in classrooms anymore either. The large (and growing) group of online makers has encouraged many people, especially of the younger generations, to try making something with their hands. Those folks then are able to share what they made, with thousands of people, with just the click of a mouse.<br />
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The group of folks chosen for the WIA 2013 online community round-table included:<br />
(from right to left in the photo above)<br />
<a href="http://www.woodcentral.com/">Ellis Walentine of Woodcentral.com </a>and formerly of American Woodworker Magazine<br />
<a href="http://mattsbasementworkshop.com/">Matt Vanderlist of Matt's Basement Workshop</a><br />
<a href="http://www.renaissancewoodworker.com/">Shannon Rogers of The Renaissance Woodworker</a><br />
<a href="http://giantcypress.net/">Wilbur Pan of giant Cypress</a><br />
<a href="http://www.thewoodwhisperer.com/">Mark Spagnuolo of The Wood Whisperer</a><br />
<a href="http://literaryworkshop.wordpress.com/">Steve Schuler of The Literary Workshop Blog</a><br />
<a href="http://highrockwoodworking.com/">Chris Adkins of High Rock Woodworking</a><br />
<a href="http://tomsworkbench.com/">Tom Lovino of Tom's Workbench</a><br />
<a href="http://penultimatewoodshop.blogspot.com/">Dyami Plotke of the Penultimate Woodshop</a><br />
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Everyone on the panel was very willing to share successes as well as frustrations and failures. It seems that just about everyone encountered some of the same problems at one time or another but their message of stick-to-it-ness really came through loud and clear. Whether you are just starting your woodworking journey or you are looking to add that next level to your skill set, I encourage everyone to check out each of these web pages. Each of these sites has something different to offer in terms of skill sets and information. One common theme among all of these sites, however, is the passion that goes into creating them, and the willingness to share their knowledge. You don't, however, have to start a website to share your experience with someone else. If you are a woodworker or a maker, please find someone to share your knowledge with and encourage them to make something. The reward is unparalleled, I assure you.<br />
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<br />Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com0tag:blogger.com,1999:blog-2103593496589536749.post-435262437428821602013-10-28T07:29:00.003-07:002013-10-29T06:27:01.209-07:00A Bridge To Nowhere.Like a lot of adults with a misspent youth can say, I used to be in a band. We played a lot of rock and punk music because that's what garage bands were supposed to play, and that is what my friends and I were into. I would never have admitted it to my friends then, but I really liked bluegrass. Particularly, I liked and still really enjoy the banjo. I always wanted to learn to play one, but until recently, I never took that dream particularly seriously. It just so happened that my wife's parents had one buried in their attic, along with the obligatory creepy attic contents proper old houses are supposed to have. I asked to borrow it and they obliged with eyebrows raised, really? The banjo? My wife, who thinks banjos sound like cats caught in a shop vac, said the same thing. I brought the banjo home and opened the cardboard box it was kept in and realized that it was unplayable. It was missing a bridge, a little (usually wooden) piece just before the end of the banjo that keeps the strings up off of the head, allows them to vibrate freely, and to make that oh so sweet sound. <br />
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My first thought about the missing bridge was, uh-oh I bet those are expensive (they aren't). Against her better judgement, my wife said, "why don't you just make one, they are basically just a wooden block." It was that moment I realized I could kill two birds with one banjo. I could get out in my shop for a while, a rarity these past couple of weeks, and I could make my own bridge. <br />
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I went out to my refuge and grabbed a couple of walnut cutoffs from my <a href="http://www.polthaus.com/2013/06/milling-around.html">milled walnut tree</a> and an old piece of ebony I have been holding on to for just such an occasion, and quickly realized I had no idea what I was doing. After returning to the house and scouring the trusty old internet for a while, I found a great reference website for my project. H<a href="http://banjobridge.com/">ttp://banjobridge.com/</a> has a ton of information if you are curious about making a bridge for a banjo. Whats that you say? You're a guitar enthusiast? A cursory "Google" search for "make a guitar bridge" also turned up about 45 million results, so if you are interested, give it a shot. <br />
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Now armed with just enough information to be dangerous, I returned to butchering my walnut. With a hatchet, I split a large tapered piece (so the bridge would be quarter sawn) from the scrap. I then cut a small piece with a handsaw, now tapered from 1/2 in to 3/4 in and about four inches long. Then I cut a thin piece, about 1/4 in by 3 in, of ebony. I must apologize for the ridiculously staged, after-the-fact photos. I was happily photographing my process along the way, and then realized I had no memory card in my camera. I thought the days of no film in the camera were long gone, but apparently technology doesn't cure stupidity. So, please ignore the obvious fact that the steps don't seem to follow the order in the photographs. Use your imagination.<br />
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgUqE0nM14I1C25WQgZw1T1pZm1OVCieVsAVwLlFIZhuSAt4k2N7zOMskSx8_k3ELLlKG6zNtG2Vlk3k8_HFcqYp2Y65UF_PGrbMT5nHILMCVguMwQutV2aENf2hgP_X40BY4EdHi4RNr4/s1600/Walnut+Slice.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgUqE0nM14I1C25WQgZw1T1pZm1OVCieVsAVwLlFIZhuSAt4k2N7zOMskSx8_k3ELLlKG6zNtG2Vlk3k8_HFcqYp2Y65UF_PGrbMT5nHILMCVguMwQutV2aENf2hgP_X40BY4EdHi4RNr4/s320/Walnut+Slice.jpg" width="207" /></a></div>
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I used a small block plane to straighten up the top and bottom of the walnut piece and to clean up the bottom edge of the ebony strip. Then I glued the two pieces together with the ebony strip on the small end of the tapered walnut.<br />
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEii2Y43lYA8HgIOdJB6mqSVUJRwiGnCCizIBSztXz7w7PWTQbYhwd29VUxNgH90LbwQmgL1wFG7hSth6KAr53-ltoBTYN8tKZxOI9VJAqXAIaGzVMRN9K9x6KRqhDIG-40ni5EzLIkzrQw/s1600/IMG_2228.JPG" imageanchor="1" style="clear: left; float: left; margin-bottom: 1em; margin-right: 1em;"><img border="0" height="133" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEii2Y43lYA8HgIOdJB6mqSVUJRwiGnCCizIBSztXz7w7PWTQbYhwd29VUxNgH90LbwQmgL1wFG7hSth6KAr53-ltoBTYN8tKZxOI9VJAqXAIaGzVMRN9K9x6KRqhDIG-40ni5EzLIkzrQw/s200/IMG_2228.JPG" width="200" /></a>At this point a molding plane would have been handy, but I was able to successfully shape the concave profile using a carving gouge. <a href="http://www.polthaus.com/2012/09/short-and-curliesshavings-that-is.html">Scratch stock</a> might have worked well here as well, and if I was going to make several more of these I'd give it a try. <br />
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<table align="center" cellpadding="0" cellspacing="0" class="tr-caption-container" style="margin-left: auto; margin-right: auto; text-align: center;"><tbody>
<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgDazA0mATiXYuNyf3A94yl0RuFjtvBQobQDbG_TSWTuXVKqYBTqaTrtqnwjh-iIhGGdM6Z7VaH5kFoecJSlr_5a1ZsSpHPBYTPW_HtvViBdpRO1oyfJhH4ZVf0fSqeIgCZW5MkdTGb3tg/s1600/Shaping+Sides.jpg" imageanchor="1" style="clear: right; margin-bottom: 1em; margin-left: auto; margin-right: auto; text-align: center;"><img border="0" height="193" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgDazA0mATiXYuNyf3A94yl0RuFjtvBQobQDbG_TSWTuXVKqYBTqaTrtqnwjh-iIhGGdM6Z7VaH5kFoecJSlr_5a1ZsSpHPBYTPW_HtvViBdpRO1oyfJhH4ZVf0fSqeIgCZW5MkdTGb3tg/s320/Shaping+Sides.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Shaping A Concave Profile With A Carving Gouge</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhX-sZgkfYcMWP8Hdrwz40VJlo5KYH-mQLHgUTeee9-CyHdT2dcI2msnIhgRXO1C7xjiR4zhbPMMGXMsRsuPK7pCWsm2i0zbZCyeDh7LocCRZxtdBhiSdzREqp_AudIw9ivY4GEJf7UY-E/s1600/IMG_2235.JPG" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="213" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhX-sZgkfYcMWP8Hdrwz40VJlo5KYH-mQLHgUTeee9-CyHdT2dcI2msnIhgRXO1C7xjiR4zhbPMMGXMsRsuPK7pCWsm2i0zbZCyeDh7LocCRZxtdBhiSdzREqp_AudIw9ivY4GEJf7UY-E/s320/IMG_2235.JPG" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Concave Profile</td></tr>
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Next, I shaped the "feet" with a round file, by just happily filing away until I <strike>got bored</strike> found success.<br />
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi-Z_sleXeSYIUdi6OLPJ7xqLX35pR3EJJs07lgV3jnnDwsK8KjHN4xISYwtsou-E5qGx50wWxeV445ZIEFAt_2p0mcOZD5lVkzmFbq5QTqxaG5BvAJ4vvIW3HuxUAjLkHAhZ7y89KAu2U/s1600/IMG_2231.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em; text-align: center;"><img border="0" height="133" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi-Z_sleXeSYIUdi6OLPJ7xqLX35pR3EJJs07lgV3jnnDwsK8KjHN4xISYwtsou-E5qGx50wWxeV445ZIEFAt_2p0mcOZD5lVkzmFbq5QTqxaG5BvAJ4vvIW3HuxUAjLkHAhZ7y89KAu2U/s200/IMG_2231.JPG" width="200" /></a><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiKzrSej2p0LkoVsOZY5OmUT6amrMRLh-RNR85li7bWvpegE6IcPXpChx2lcNeUfRcHqv8DnvpgucsrVeAgg5-UyMYW2K9h4s4M7PDBsieIGTzrJ5yOuL1VhLusgnACdX2mEGVP63wz5X0/s1600/IMG_2232.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em; text-align: center;"><img border="0" height="133" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiKzrSej2p0LkoVsOZY5OmUT6amrMRLh-RNR85li7bWvpegE6IcPXpChx2lcNeUfRcHqv8DnvpgucsrVeAgg5-UyMYW2K9h4s4M7PDBsieIGTzrJ5yOuL1VhLusgnACdX2mEGVP63wz5X0/s200/IMG_2232.JPG" width="200" /></a><br />
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I then shaped the sweep on the sides with another carving gouge. This worked much better than I thought, however, I did hone the gouge to within an inch of its life to assure it was razor sharp before I used it to lop off the edges. <br />
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiD5hqDZmno2LRT1JTcJmcIJZyUW2IN0D-hmgWzUwy0vUJJ2AmPBlpJvwlj87_2zSozSXsEWhqkYUkEv3K6RXLpygbG2NBSfwf5ut9yS82QgTIuV6ArvQhPWOkDNB5yeczaFMqXqW5Q2kg/s1600/IMG_2230.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em; text-align: center;"><img border="0" height="213" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiD5hqDZmno2LRT1JTcJmcIJZyUW2IN0D-hmgWzUwy0vUJJ2AmPBlpJvwlj87_2zSozSXsEWhqkYUkEv3K6RXLpygbG2NBSfwf5ut9yS82QgTIuV6ArvQhPWOkDNB5yeczaFMqXqW5Q2kg/s320/IMG_2230.JPG" width="320" /></a></div>
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Because the tools I used to shape the bridge were good and sharp I barely had to do any sanding, but I did clean up some edges with a little 250 grit sandpaper.<br />
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A tip I got from banjobridge.com which worked really well, was to use welding tip cleaners to form the tiny grooves/slots in the ebony for the strings to sit in. This tool, if you aren't familiar, is a little metal container full of tiny round metal files used for cleaning out the tips on welding torches. They are great for cleaning out all kinds of tiny openings and they are usually under five bucks at your local hardware store. I just matched the size of the file to the size of the coordinating banjo string and filed in the groove. They worked perfectly! <br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgIIR5sW4H8-AuNueDeWVcK-yIEB3d8jrM1NAF_ciVNtdlulq3ulLDB15tTXffYNaihyphenhyphenxnVVEvohwzbCtpXChmd5jx9j4jtOnX_2PTQMIx3YmO1WnoMp09hLmn3fj9svVjDykguViPc-Yg/s1600/IMG_2236.JPG" imageanchor="1" style="margin-left: auto; margin-right: auto; text-align: center;"><img border="0" height="213" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgIIR5sW4H8-AuNueDeWVcK-yIEB3d8jrM1NAF_ciVNtdlulq3ulLDB15tTXffYNaihyphenhyphenxnVVEvohwzbCtpXChmd5jx9j4jtOnX_2PTQMIx3YmO1WnoMp09hLmn3fj9svVjDykguViPc-Yg/s320/IMG_2236.JPG" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Welding Tip Cleaners</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjgK_Pj-JAsqvrgTXRM9AD-7BPIcn7pelRhorYyghJrxm8deBU21eyniLvOMtxb7KjZJhy6Gwh5sJWZYShE6GYjwMNvZ3kDUrGMuDM4po0YMAahzN0xxcxUO5chgcxWMVrBU6wWuBN060Q/s1600/IMG_2237.JPG" imageanchor="1" style="margin-left: auto; margin-right: auto; text-align: center;"><img border="0" height="213" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjgK_Pj-JAsqvrgTXRM9AD-7BPIcn7pelRhorYyghJrxm8deBU21eyniLvOMtxb7KjZJhy6Gwh5sJWZYShE6GYjwMNvZ3kDUrGMuDM4po0YMAahzN0xxcxUO5chgcxWMVrBU6wWuBN060Q/s320/IMG_2237.JPG" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Filing In The String Slots</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgHU9axF9HmS_hszw8SJnjjPBsKHKo2dst6PvXWh8iryJB344scKtbK_54dXpju-2W2s28G_t8x86HYXG-j_7kkgVXbxkxJxJk7tXh4nbr8b9pXAWG-oxhsNyXsmCS6y_ILaxJRWVa6OX8/s1600/IMG_2238.JPG" imageanchor="1" style="margin-left: auto; margin-right: auto; text-align: center;"><img border="0" height="213" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgHU9axF9HmS_hszw8SJnjjPBsKHKo2dst6PvXWh8iryJB344scKtbK_54dXpju-2W2s28G_t8x86HYXG-j_7kkgVXbxkxJxJk7tXh4nbr8b9pXAWG-oxhsNyXsmCS6y_ILaxJRWVa6OX8/s320/IMG_2238.JPG" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Finished Slots</td></tr>
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I finished the bridge with a couple coats of beeswax rubbed in with a cotton cloth and it darkened up the walnut nicely. I used George's Club House Wax, not because I'm going to eat the bridge, but because it's just beeswax and mineral oil and I didn't want anything funky seeping out onto the banjo head. <br />
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I'm certainly not going to become the next Antonio Stradavari, but for my very first venture into making an instrument accessory I was pretty happy. Now, if I could just learn how to play the darn thing!<br />
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com2tag:blogger.com,1999:blog-2103593496589536749.post-59733861563946279472013-10-18T21:09:00.000-07:002013-10-18T21:09:32.158-07:00Woodworking In America 2013I have an admission to make. I haven't been in my shop in over a week and a half. It physically pains me to make that statement. I have been getting a number of other things squared away so I can attend the <a href="http://www.woodworkinginamerica.com/ehome/index.php?eventid=61544&">Woodworking In America</a> conference this year. After a drive through the night, and coffee fueled morning, I was able to stay awake for the entire first day of classes. If you have never been to a WIA conference before, I would highly recommend the trip. Just like I did last year, as these classes become pertinent to projects I'm doing, I'll post the my notes and photos of some of the classes I have attended. This conference is a great learning and networking opportunity, but most importantly it gets me excited to get back in my shop.<div>
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The day started off with a class from Mr. Glen Huey about the proper use of a powered jointer and thickness planer for stock prep/milling. I don't own a jointer but I know a guy who does, and he may be getting a phone call from me soon. I snuck out a little early from that class to attend a class titled TIMBER!!! given by <a href="http://www.woodwrightschool.com/">Mr. Roy Underhill</a>. I wasn't sure what to expect from this class, but I am absolutely glad I attended. He essentially walked through the steps of squaring a log by hand. I recently posted on <a href="http://www.polthaus.com/2013/08/thank-hew.html">this very topic</a> and I was so glad to get the detailed instruction. While this is a labor intensive project I actually might give this a try now that I know what is really involved. I'll post on my attempt (hopefully this fall) and include the instructions I got today. In the mean time, however, I'll leave you with some photos of Mr. Underhill doing what he does best. More to come...</div>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgpIeFTPX-8Fjtr_P1oK5nLI-GXgtuWTUYbphtiZpEtHwF0kH0nfhSRIBxKjR0gv8L6Nuu3pf6LFZ7rUGgsAi8Cv-mFyqkVM8XCsm-hyXus9RdEYeJcrlzSCm2XC-5_kPhCCjMO8pMBtAo/s1600/http---makeagif_com--media-10-18-2013-dYuyC5.gif" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgpIeFTPX-8Fjtr_P1oK5nLI-GXgtuWTUYbphtiZpEtHwF0kH0nfhSRIBxKjR0gv8L6Nuu3pf6LFZ7rUGgsAi8Cv-mFyqkVM8XCsm-hyXus9RdEYeJcrlzSCm2XC-5_kPhCCjMO8pMBtAo/s1600/http---makeagif_com--media-10-18-2013-dYuyC5.gif" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Take That Powerpoint!!!</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEig0y6m66YT9SgjLAFNsz0Odh1V2xQL4J9KR3AtJgsZoOZyn4CJouG4-E_t9isDaT7iFhUDhymaUuW4KqFAjmZEx6nYsmAMKIXm1XF0zjw3JUnGmLzAj_AHOuQEF5D8LACxqlxvBVznKzU/s1600/Roy.jpg" imageanchor="1" style="clear: left; margin-bottom: 1em; margin-left: auto; margin-right: auto;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEig0y6m66YT9SgjLAFNsz0Odh1V2xQL4J9KR3AtJgsZoOZyn4CJouG4-E_t9isDaT7iFhUDhymaUuW4KqFAjmZEx6nYsmAMKIXm1XF0zjw3JUnGmLzAj_AHOuQEF5D8LACxqlxvBVznKzU/s320/Roy.jpg" width="267" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">What To Do, What To Do....</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg9RzG6N_MaY56Xn2ctAJDudmoWQolqAURG9gSLgGzCdybCS87vl8pKMuMQZYJN0SXLEsKLAc4h6RUjAjfR9Y5bCQifIRUWtfn7YUFqke_BfElEkx86AEBWdTH-qiaO5svcNUD-fgGNEo0/s1600/Success.jpg" imageanchor="1" style="clear: left; margin-bottom: 1em; margin-left: auto; margin-right: auto;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg9RzG6N_MaY56Xn2ctAJDudmoWQolqAURG9gSLgGzCdybCS87vl8pKMuMQZYJN0SXLEsKLAc4h6RUjAjfR9Y5bCQifIRUWtfn7YUFqke_BfElEkx86AEBWdTH-qiaO5svcNUD-fgGNEo0/s320/Success.jpg" width="258" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Success!!</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEivenEbENmEPFO9PCrG-gTmeh5Z2qz6wlXzEG3pQCSQ026v0YhUvTEFBByDHBczShKonEfCI9R8ok48hKEoxj2_ZSUXMJuwFlmsyH2J07_bycgCidAJyJ7tLCEbXaeLjMw7umdms5B3Vgk/s1600/Big+Ones.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="217" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEivenEbENmEPFO9PCrG-gTmeh5Z2qz6wlXzEG3pQCSQ026v0YhUvTEFBByDHBczShKonEfCI9R8ok48hKEoxj2_ZSUXMJuwFlmsyH2J07_bycgCidAJyJ7tLCEbXaeLjMw7umdms5B3Vgk/s320/Big+Ones.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">No, Not Really...</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgZkHOGnOTpiVpG0c5iQy-koaGtX6Pev3eUzXdB_YiTvHdfmB8aEr2jH1LzWw-mYSkIfZSx3F6YAHz5BMQ6uUCac9C3PfWppfjNq6cQeGrolVHXmjm4oYO7zjaedoNRawiaUtubRzlDjAA/s1600/Broad+Axe.jpg" imageanchor="1" style="clear: right; margin-bottom: 1em; margin-left: auto; margin-right: auto;"><img border="0" height="193" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgZkHOGnOTpiVpG0c5iQy-koaGtX6Pev3eUzXdB_YiTvHdfmB8aEr2jH1LzWw-mYSkIfZSx3F6YAHz5BMQ6uUCac9C3PfWppfjNq6cQeGrolVHXmjm4oYO7zjaedoNRawiaUtubRzlDjAA/s320/Broad+Axe.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Broad Axe</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiHbFMX91UUPZrAztffvVzpHv6O1RlRs7gARPN7tgYo81xtAAax58yGGFydhyjaqd9nx6Py2Su4ukqlBGVNW68vxrc1B0I4q9xIlLkURJwDKqRz75mFtbMr7-DvF5qaTWB9-TZ3TO3aSIU/s1600/All+Squared+Up.jpg" imageanchor="1" style="clear: left; margin-bottom: 1em; margin-left: auto; margin-right: auto;"><img border="0" height="246" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiHbFMX91UUPZrAztffvVzpHv6O1RlRs7gARPN7tgYo81xtAAax58yGGFydhyjaqd9nx6Py2Su4ukqlBGVNW68vxrc1B0I4q9xIlLkURJwDKqRz75mFtbMr7-DvF5qaTWB9-TZ3TO3aSIU/s320/All+Squared+Up.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">All Squared Away</td></tr>
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com1tag:blogger.com,1999:blog-2103593496589536749.post-69214346525223621862013-10-01T18:54:00.001-07:002013-10-01T18:54:06.909-07:00Turn Of The Screw.As I have confessed on more than one occasion and to anyone who will stand still long enough, I love antique hand tools. I have, however, in the most recent years started to be a bit more choosy about what I purchase and include in my collection. I'm not becoming choosy because I only want to collect pristine works of art (unless I come across something really special and my wife isn't looking), on the contrary, I am being more particular about buying tools that I think I'll actually use. I am not a true collector (in the strictest definition of the word) as I restore and use many of the tools I collect. A few dings, dents, user repairs and signs of use are something I actually enjoy about old hand tools. I have several new acquisitions that will undoubtedly help me round out my "collection" and will hopefully serve as patterns for some future Polthaus tools, if the stars align. <br />
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One tool that I have been pleasantly surprised by has been a 1 inch Marples screw box (sounds dirty, but I assure you it is not...well maybe a little). This little guy turns a one inch dowel into a 5tpi wooden screw which is a lower tpi than many of the modern boxes which are often 8tpi. I got this to make something totally unrelated to my woodworking addiction, but it turned out to work so well that I couldn't part with it after its first use. Unfortunately though, I purchased this one at a real discount because it is missing the tap (a rather critical part if you actually want the screws to work). I believe, however, that I can make a replacement with my South Bend, a dash of elbow grease and generous helping of time and do-overs. Once the tap is made, this will make some nice wooden screws for a shop made <a href="http://benchcrafted.com/MoxonVise.html">Moxon Vise</a> (on the cheap) which will undoubtedly be added to my traveling tool box. <br />
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<tr><td><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiMN0nYFzbUtZ4mMRgjWu0KcXdkcnPA0llIdJT0nLsKbbkVlnm03-j0m9fXQ5xmZgCG4UEdzevL0PnJ9JU4jR6LnkbrXDvFjtQ92mYXOrcGmH-jTKFz61bblOyIG69ixgOt1pPH5wOL4BE/s1600/Marples+Screw+Box.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="229" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiMN0nYFzbUtZ4mMRgjWu0KcXdkcnPA0llIdJT0nLsKbbkVlnm03-j0m9fXQ5xmZgCG4UEdzevL0PnJ9JU4jR6LnkbrXDvFjtQ92mYXOrcGmH-jTKFz61bblOyIG69ixgOt1pPH5wOL4BE/s320/Marples+Screw+Box.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="font-size: 13px;">Marples Screw Cutting Box With Factory Test Piece<br /></td></tr>
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<tr><td><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgJqBRGEB1frfeuMKdg-LqM1DilelTmQ_20pB5f-d2lAJNQx4yCD0JSPxgqt_j5717GBEioHCZoWKBqg92vK-ztZlcRGStRdKjoxfYTmnPASpvwwTIIZ24oYqEx07UPbdNawB0QdjTRQwI/s1600/Marples+Screw+Box+With+Chip+Chute.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="221" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgJqBRGEB1frfeuMKdg-LqM1DilelTmQ_20pB5f-d2lAJNQx4yCD0JSPxgqt_j5717GBEioHCZoWKBqg92vK-ztZlcRGStRdKjoxfYTmnPASpvwwTIIZ24oYqEx07UPbdNawB0QdjTRQwI/s320/Marples+Screw+Box+With+Chip+Chute.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="font-size: 13px;">The Chips Come Out Of The Mortise In The Side<br /></td></tr>
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I have come across some of these screw boxes in the past and, unfortunately, unless they are in decent shape they aren't really worth the wood they are made from. If the threads inside the box get broken or if the box won't stay shut, it is better to move along to the next one. You could also buy the broken one for the cutter and and tap (assuming it is still located with the box) and make your own box. <br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgbopj1PVew0pRDeOeBYg_diUAmW9BDXyB62VtyYjRAHW65J-dme6tRRnYXyKEnzrCvR4Jp637qMd6xWCIDScnOdDm1iRKaB4V6QhSHcK3MLjZUxoJE0lUbiN7RAOeusPiLh4wYCs_g0GI/s1600/Marples+Screw+Box+Open.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="260" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgbopj1PVew0pRDeOeBYg_diUAmW9BDXyB62VtyYjRAHW65J-dme6tRRnYXyKEnzrCvR4Jp637qMd6xWCIDScnOdDm1iRKaB4V6QhSHcK3MLjZUxoJE0lUbiN7RAOeusPiLh4wYCs_g0GI/s320/Marples+Screw+Box+Open.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">And On The Inside...</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgJln8oEDBDBRjhvzJaYRDHv2fWDwdMAalu1_qjhCRgXqtxJYRL0WoejmMijU3YFt_ygCS5JCWeJU0-oL9xNebrhdyhMH_W4S8KBKF-wgAsuf1DZt6WouMyL4waMWsTvA43es92eUXw1I8/s1600/Cutter+Adjustment+Screws.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="245" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgJln8oEDBDBRjhvzJaYRDHv2fWDwdMAalu1_qjhCRgXqtxJYRL0WoejmMijU3YFt_ygCS5JCWeJU0-oL9xNebrhdyhMH_W4S8KBKF-wgAsuf1DZt6WouMyL4waMWsTvA43es92eUXw1I8/s320/Cutter+Adjustment+Screws.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Here You Can See The Cutter Adjustment Screws</td></tr>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgq1X-6iW7A9wQ3Gx-Fv9Cx-JaMiUs7JYVpKFU9IsSX36bgvaxfIkGGx7X2i1KFsYq930WOb5kEJs6RnJo49zMBi2uoUCPhRIKHV_F73EfV3iNVry1MyomuLTm9HlAh0m_BGwX9f8Qoqe0/s1600/Cutter+Geometry.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="219" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgq1X-6iW7A9wQ3Gx-Fv9Cx-JaMiUs7JYVpKFU9IsSX36bgvaxfIkGGx7X2i1KFsYq930WOb5kEJs6RnJo49zMBi2uoUCPhRIKHV_F73EfV3iNVry1MyomuLTm9HlAh0m_BGwX9f8Qoqe0/s320/Cutter+Geometry.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Simple Cutter Geometry Makes This Easy To Sharpen and Hone</td></tr>
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After a quick honing of the triangular cutter on a leather paddle, I cut a poplar screw as a test piece and it turned out really well. I think a harder wood like maple would produce better threads but even in the softer poplar I got well defined deep grooves and nice strong threads with a single pass through the box. A nice feature about the box is that it was created with a tapered tap. This results in the exit threads at the bottom of the box being just ever so slightly narrower than the starting threads at the top of the box, so that upon exiting the box the threads are burnished. Once I get the accompanying tap made for this thing and I can actually put the screws to use I'll be one happy camper with one less loose screw...sorry I couldn't resist.<br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi3bmwnVu0dnnac2yN1z1UhvmvykWdas_1DolSP6mfSOVYumybZxne56ZsLGIoJkauKRDNZrlwUqnn1AJl4q7U_JuMcShbPK4DnORMHw5CGnqDLShRlJawYAy4KX7emasURQ3lmUJ-fygQ/s1600/Cut+Poplar+Screw.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEi3bmwnVu0dnnac2yN1z1UhvmvykWdas_1DolSP6mfSOVYumybZxne56ZsLGIoJkauKRDNZrlwUqnn1AJl4q7U_JuMcShbPK4DnORMHw5CGnqDLShRlJawYAy4KX7emasURQ3lmUJ-fygQ/s320/Cut+Poplar+Screw.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Poplar Wooden Screw Test Piece</td></tr>
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And now I will part with the chant of my old Air Force Civil Engineers <strike>drinking</strike> Softball Team "Nuts And Bolts, Nuts And Bolts...We. Got. Screwed!" We didn't win very many games..Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com0tag:blogger.com,1999:blog-2103593496589536749.post-23601382569560674622013-09-11T14:19:00.000-07:002013-09-11T14:19:37.459-07:00I've Been Shedding.<div class="separator" style="clear: both; text-align: left;">
The last few weekends I have been fortunate. My wife has demanded that I finish some projects around the house. Normally, I would probably whine and complain about having to finish projects because those projects are usually things like organizing the filing cabinet, sharpening crayons, dusting under the bed, and arranging the pantry into alphabetical order. These projects, however, are much more fun. Finishing the shed, is the unfinished job (one of hundreds) I have been focusing on lately.</div>
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjgKeH-k-hvKY9gAkL9OEjscT0HbFtYRtECKk2_OcKpr6uTyQDfxb7v_YMXf15rXkp9VVM-21ixUh3epc4yeldH9Joc07Z4qvcgQjMWLhyN4rZ5znno9Z8LiXj7s7OWG77-1F-OfjJ1mpU/s1600/Cedar+Shingles-Unfinished.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="290" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjgKeH-k-hvKY9gAkL9OEjscT0HbFtYRtECKk2_OcKpr6uTyQDfxb7v_YMXf15rXkp9VVM-21ixUh3epc4yeldH9Joc07Z4qvcgQjMWLhyN4rZ5znno9Z8LiXj7s7OWG77-1F-OfjJ1mpU/s400/Cedar+Shingles-Unfinished.jpg" width="400" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Almost Finished...</td></tr>
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In addition to shingling the roof (boring asphalt on one side and metal panels on the other) I decided to shingle the walls, with cedar shingles. One note I'd like to make up front is that this is my first experience with installing cedar shingles. I did receive some advice from someone who used to install these for a living, and I did some research on my own. After working with them for a few days, I'd say that a project this size is perfect for someone looking to learn a little about the basics of working with these. I decided to go with cedar shingles as opposed to shakes as that is what my local hardware store had in stock. Just a quick mention (as it was explained to me in rather passionate detail) is that shingles are typically milled/sawn on both sides, while shakes are split (typically by hand) on one or both faces. As a result, shingles are more uniform in appearance than true shakes. I would also recommend taking my friends advice and be very wary about purchasing cedar shingles from a big box hardware store. I got a mix of 3 and 4s from my local big box and quickly realized that they were one step away from mulch. I realize that 3 and 4s are the bottom of the bunch, but these were worse than I expected. These are pretty much thrown together into ungraded bundles and shipped out the door to make a buck. Fortunately, due to some rather aggressive roof overhangs these shingles won't actually get too much weather. If I were doing a larger project, a roof, or something that required a more consistent appearance, I would likely order higher grade shingles or shakes from a reputable mill/producer or dealer in hopes that I'd get a more consistent and better quality product.<br />
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That being said this was a good learning experience (although I am not quite finished...). I split all the shingles to width (when needed) with a carpenters hatchet that I refurbished last year, and more complicated cuts included the use of a handsaw and a chisel. Most of the shingles had decently straight grain so they split fairly easily. I didn't need to plug in my miter saw at all, which let me work much more quietly and efficiently (although I did use a pneumatic roofing nailer to install the shingles). Being able to cut/split everything without having to walk all over the place was nice. As with all construction techniques, there are a million and one ways to install cedar shingles. The thing I like about shingled siding is that depending on the installation technique the shingles can look perfectly trimmed and modern or they can be more rustic and imperfect. I intentionally installed these in a slightly random fashion to keep some visual interest. I followed along each row with a short level to make sure I wasn't getting too far out, but everything else, with exception of the first course, was just installed via a well calibrated eyeball (I winged it). I did the first course and undercourse like the diagram below:<br />
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Illustration from <a href="http://www.cedarbureau.org/">http://www.cedarbureau.org</a><br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgT33a619H4rwt7IX26-2CMHqc1pw0XcVJGogNPeyRjkuaTEpL39R1W0_YyW5cNpDWtRY7Nh763DYUohk3ZZbAh_i-Cmp3RV51AoU8zggYAooRv-o4AS39946e495Gdi7hSovmRUims_iM/s1600/North+Side.jpg" imageanchor="1" style="font-size: 13px; margin-left: auto; margin-right: auto; text-align: center;"><img border="0" height="266" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgT33a619H4rwt7IX26-2CMHqc1pw0XcVJGogNPeyRjkuaTEpL39R1W0_YyW5cNpDWtRY7Nh763DYUohk3ZZbAh_i-Cmp3RV51AoU8zggYAooRv-o4AS39946e495Gdi7hSovmRUims_iM/s400/North+Side.jpg" width="400" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">The North Side</td></tr>
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I opted for site-made cedar "j-channel" (not installed yet) which will just be two staggered pieces of cedar trim on the corners of the shed to keep weather off of the very edges of the corners. Another technique that I think would have worked well is to lace the corners, which looks nice.<br /><table align="center" cellpadding="0" cellspacing="0" class="tr-caption-container" style="margin-left: auto; margin-right: auto; text-align: center;"><tbody>
<tr><td style="text-align: center;"><img src="http://www.cedarbureau.org/cms-assets/images/wall-manual/534999.pg8figure9.gif" style="margin-left: auto; margin-right: auto;" /></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Illustration from <a href="http://www.cedarbureau.org/">http://www.cedarbureau.org</a></td></tr>
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Other techniques:<br />
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<tr><td style="text-align: center;"><img src="http://www.cedarbureau.org/cms-assets/images/wall-manual/648113.pg8figure8large.gif" style="margin-left: auto; margin-right: auto;" /></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Illustration from <span style="color: #0000ee; text-decoration: underline;">http://www.cedarbureau.org</span></td></tr>
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Maybe for the next shed I'll split my own shakes like this guy...</div>
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com7tag:blogger.com,1999:blog-2103593496589536749.post-64476116446871226172013-08-16T11:01:00.000-07:002013-08-16T11:02:00.489-07:00Thank Hew!<div style="text-align: center;">
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I realize I just put up an O.P.V. post. Normally I try to space them out, but in this instance I don't care. This is another video from John Neeman toolworks, however, this one doesn't revolve around making tools as much as it focuses on those using the tools. <br />
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Hand hewing logs is an ancient skill with roots in everything from homebuilding to barn raising. In fact, water powered sawmills date back to the 6th century AD and have been improved upon consistently in the ages since. By the 16th century sawmills were strewn about Europe and were a fairly common among developing communities. The need for hand hewn logs has been slowly dwindling since the advent of the efficient sawmill. That is not at all to say that people haven't continued hewing logs by hand since the first axe was forged. People in rural areas or without the means to purchase milled lumber, would often resort to hewing their logs by hand. Thanks to many strong bodied craftsmen, this art form has been kept alive. This video is from Latvia, but there are several outfits in the US that still shape lumber by hand. In fact, if you are interested, <a href="http://pfollansbee.wordpress.com/">Mr. Peter Follansbee</a> has some specific instruction on the matter in his blog. <br />
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As an additional note, in this video at 3:16 there is an ingenious idea for holding work on a job site that I'd recommend everyone check out. There is further demonstration of the technique at 4:19. I'll be giving this a try in the very near future.<br />
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I enjoyed this video, not enough to go out and hew beams by hand, but enough to motivate me to go build something...maybe my wife won't miss me for a few weekends...</div>
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com0tag:blogger.com,1999:blog-2103593496589536749.post-58190546496141562812013-08-02T13:32:00.001-07:002013-08-02T13:32:33.151-07:00Dying For Another Project<div style="text-align: center;">
O.P.V.</div>
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Other People's Videos</div>
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I stumbled across this video the other day, and have found myself occasionally thinking about it since. It has become more inspirational the more I have thought about what Mr. Daly is actually doing in the video. Beyond doing a beautiful job hand building wooden coffins, he is creating something with his hands in his workshop that will be the last resting place for a human being. I have made a lot of things in my life, but none seemingly as important as an eternal resting place. The care and attention he appears to give to his work (which will eventually be buried in the ground) is motivational to me and I hope to others. I encourage you to watch this video and give its contents some real thought. When we make something with our hands I feel that we leave a part of ourselves with that object. I try hard not to loose sight of the fact that many of the things I make will far outlive me (hopefully), but sometimes it helps to watch someone give great care to something that they know will be destroyed. I have read about other woodworkers building their own coffins, and there are even classes on the subject. Perhaps this would be a good project...someday.</div>
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<a href="http://vimeo.com/65019294">The Coffinmaker</a> from <a href="http://vimeo.com/danmccomb">Dan McComb</a> on <a href="https://vimeo.com/">Vimeo</a>.</div>
Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com0tag:blogger.com,1999:blog-2103593496589536749.post-19053860169596399432013-07-12T09:24:00.003-07:002013-07-12T09:29:21.484-07:00Worth Your Time.Finally, I have posted something on this site worth reading... fortunately for you it wasn't written by me. A new blog is actively emerging from the brain of <a href="http://www.polthaus.com/2012/12/finish-something.html">Mr. Don Williams</a>, and based on its early development it promises to be an excellent resource. I'll be following along with his writings to, among many other things, follow the behind the scenes looks at the HO Studley project. Good luck to you Mr. Williams and thank you for creating this blog!<br />
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<tr><td class="tr-caption" style="text-align: center;"><b>the Barn at White Run</b><br /><a href="http://donsbarn.com/" style="font-size: medium;">http://donsbarn.com/</a></td></tr>
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<br />Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com2tag:blogger.com,1999:blog-2103593496589536749.post-50975427714555531022013-07-10T06:33:00.001-07:002013-07-10T06:35:18.183-07:00British Invasion.This is how I have appeared to my mail carrier for the last few weeks... he is very grumpy.<br />
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My addiction has been acting up again, and I have been scouring the interwebs for some antique tools that have been on my waiting list. Several of my finds are coming from the good old UK and as such they sometimes take a while to ship. As a result, when a package shows up with a Royal Mail stamp I loose my <strike>$#*& </strike> calm and scream like a fifteen year old girl at a Beatles concert (my neighbors are waiting for the men in white coats to come carry me away). The most recent arrival is an Eclipse No.36 sharpening guide. This is the one on which Lie Nielsen based their sharpening guide design, and I must say I think I prefer the<br />
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I don't always use a sharpening guide as I do a lot of my sharpening freehand. I do use a guide when I am initially setting a bevel on a tool or I am sharpening something for someone else because I like to make sure the tool's bevel starts at a precise angle. I love my Veritas MKII sharpening guide, but I was starting to get the 'seven year itch' and wanted to see what else was out there. I have used this eclipse a couple of times since its arrival and already and I must say I like it the best of the side clamping sharpening guides I have used. It clamps tightly and rolls freely, it's heavy (not plastic) and looks like it'll stand up to many years of use. Additionally, I like that the company stamped the protrusion distances and corresponding angles right on the tool. I am going to make a wooden shortcut guide as can be seen in this <a href="http://lumberjocks.com/mafe/blog/25279">LumberJocks thread</a> (I'm also looking for the Record No.161 that is shown there...but don't tell my wife). This Eclipse will find its way into my traveling tool kit as it is small and effective. I give this little guy two thumbs up and recommend digging around for one if you are considering a side clamping honing guide.<br />
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com0tag:blogger.com,1999:blog-2103593496589536749.post-74699194070469540132013-06-20T08:40:00.002-07:002013-06-20T08:40:53.777-07:00Milling Around.I'm still rather new to celebrating Father's Day as a father, so I'm still not sure of my favorite way to spend the "holiday." I do know, however, that this year's Father's Day celebration at our house was the best one yet. I got some extra sleep, had a great breakfast, spent some quality time with the family and then headed for the great outdoors (my backyard). I spent a portion of my afternoon setting up my Alaskan MKIII chainsaw mill and then got up close and personal with some logs that have been eating up space in my yard for way too long. <div>
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I have to say that one of my favorite gas powered tools has become this Alaskan mill. I have milled walnut, maple, sycamore, pine, beech and some other mystery lumbers with it with excellent results. The only real problem I have with the mill rig is that the chainsaw tends to take a rather large kerf. As a result, quite a bit of otherwise beautiful lumber ends up in my boots, in my pockets and on the ground as sawdust. The benefit (in my opinion) of relatively free lumber far outweighs the minor losses I must endure. </div>
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I have found two things that help me reduce the amount of waste when milling with the chainsaw. Keeping a sharp, rip-filed chain on hand is my number one waste eliminator. If the chain gets dull it starts to rattle a little and can mar the wood deeply, it will also tend to create a larger kerf and cause the saw to work harder or stall in the cut. The second is working the mill over a nice flat surface. Once the first cut is made the log provides its own flat reference surface, but getting the first cut nice and flat certainly helps the remaining cuts. The 2x6 method I showed in a previous entry on <a href="http://www.polthaus.com/2011/10/its-log-its-logits-big-its-heavy-its.html">milling walnut</a> seems to work very well as long as the 2x6 is stable, flat, straight and secured to the log well. I milled this log into 12/4 slabs as that is what is needed for a project I have in mind, however, the mill will let me adjust to just about any depth. If need be, these slabs could always be made into narrower pieces on my bandsaw, or with some serious rip saw work after they are ripped to the correct width for the boards I need. </div>
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Hopefully, by the time this bit of lumber is seasoned, I will have found the time to develop some sketches of the new kitchen table I've been daydreaming about...or maybe that's what I'll be doing next Father's Day...</div>
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com2tag:blogger.com,1999:blog-2103593496589536749.post-37620743853828269972013-06-07T09:31:00.000-07:002013-06-07T09:31:18.878-07:00Data Collection.It warms my heart to think that some lowly agent at the <a href="http://www.guardian.co.uk/world/2013/jun/07/clapper-secret-nsa-surveillance-prism?guni=Network%20front:network-front%20full-width-1%20bento-box:Bento%20box:Position1">NSA</a> has likely been forced to read a PHW blog post or two and has had to spend his or her valuable time watching one of my sharpening videos. I can see him reading a post about <a href="http://www.polthaus.com/2011/10/its-log-its-logits-big-its-heavy-its.html">milling a walnut tree</a>, then getting bored with what I have to say and following one of the links on my blog to a real woodworking site that may have inspired him to actually give woodworking a try. After all, NSA agents aren't likely immune to the web surfing addiction that the rest of us fall victim to, in fact, it seems they are actually encouraged to roam around on the interwebs. All this talk lately of data collection got me thinking about some data I have personally been mining recently. Unfortunately, my Internet hacking abilities stop at logging into my email. As a result, I have been forced to collect data the old fashioned way... by doing something, then looking at what I have done and saying "oh crap...well I'd better start over."<br />
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Several months ago, a trip to my local woodworking tool retailer resulted in me spending some money on a set of wood carving tools. Don't worry, I paid with a credit card so that my purchase could be tracked by that bored agent. I have been wanting to try to carve a ball and claw foot since I sat in a class given by Ms. Mary May at the Woodworking In America conference in 2012 (photos above). If you have a chance to take a class with her, or are up to ordering one of her DVDs I would recommend you do so. She is an excellent teacher and has an amazing amount of skill. During the class, she made it a point to mention that she didn't start with many carving tools and that, like many other tools, experimenting with the tools opens many avenues to skill and creative solutions. So, I thought, I'll start small (I always tell myself that but it never ends well). The set of carving tools I purchased are made by Pfeil and came as a set of six different tools. Pfeil offers several variations of the set, each with a different six tools. I purchased the one that looked like it had the most variety, partly because I had no idea what I was really looking for. This turned out to be a good decision...at least I think it turned out to be a good decision. <br />
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Not being one of those people with "patience" when it comes to testing out a new tool, I got the set home, grabbed a scrap piece of wood, and started hacking. I have been working with this set of tools on occasion (not regularly) for the last several months and I must say I am very happy with my purchase. I feel like there is a lot I can do with these, they hold their edge very well, and they are comfortable in my hand. I like the octagonal handles as they don't tend to roll off the table and they are easy to grip. They have taken a beating from my poplar mallet and yet they are easy to guide with my hand through some rather tricky grained wood. I haven't tried the ball and claw foot yet, but I have managed to get my hands on a large piece of balsa wood which I plan to carve into a practice piece. Ms. May recommended a soft wood like balsa to practice in so I thought I'd give it a try after I have been relatively successful at hacking away some bubinga (a scrap from a saw tote I made a while ago). <br />
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I am interested to see where learning to carve takes me, as it wasn't something I was terribly interested in until I gave it a try. I am certainly as green as it gets with respect to carving, but I do know a good tool when I use one, and I'd recommend this set of carving chisels to anyone interested in something like this. I plan to keep attempting to carve until I either really get the hang of it, or someone begs me to stop ruining wood. I have found that this is something that is really great at the end of a long day. Setup is minimal, I clamp the piece to my workbench and start, the mess is minimal (I have done some carving in my living room with a vacuum handy in case my wife walked in), and the tools required to get started were affordable and few in number. This seems like a really great way for someone with limited space and funds to get into working wood, something I am always on the lookout for. <br />
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So, until the Federal Government comes and drags me off for poorly writing articles on the best ways to destroy a nice piece of lumber, I will keep trying to learn to carve (along with the endless list of other skills that interest me and frustrate my wife). More to come...Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com0tag:blogger.com,1999:blog-2103593496589536749.post-67441324572573909592013-05-28T08:00:00.000-07:002013-05-28T08:01:20.182-07:00Spring Cleaning.Spring cleaning might be my second favorite cleaning activity. My first favorite cleaning activity is putting off spring cleaning until tomorrow, repeatedly. I probably could have continued to put off cleaning out my shop if it weren't for the fact that I have to share my space. I currently share my shop space with items that don't work wood or metal very well, like bicycles and gardening tools. These items, while enjoyed by my wife and child, often seem to me to be eating up valuable tool storage space (or space I could use for walking). I have had plans in my mind for a shed for quite some time, and recently got up the nerve to spend some time on one. The intent is to stop filling my lawnmower air filter with sawdust and to stop falling over bicycles and the string trimmer. <span style="text-align: center;"> </span><br />
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Fortunately, buried under a bunch of stuff, I have enough tools to build such a shed. I got the shed mostly dried in and started fitting the doors this weekend. I kept the doors simple, 2x4 construction sheathed with plywood. Fortunately, handplanes work for truing up crappy big-box store 2x4s as well as they work on seasoned figured cherry. </div>
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Now that I have a lockable storage space, I have started cleaning out the "non-essentials" from my work space, including some of my unintended lumber collection (leftovers and projects-to-be). Once I have cleaned and organized the shop a little (more to do over the next few weekends) I intend to start the construction of my long <strike>procrastinated</strike> awaited Roubo-styled bench. It is amazing how much junk gets stuffed away during the winter months only to resurface in the spring. This includes some scraps which will soon become saw totes (posts to come soon!) for a Disston recreation. </div>
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Even the neighborhood cats have started storing stuff in my shop.</div>
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com1tag:blogger.com,1999:blog-2103593496589536749.post-59077602002727497262013-05-15T09:53:00.000-07:002013-05-15T09:53:15.645-07:00It's Better To Burn Out Than To Rust.Every year in late spring, I start preparing for my underwater workshop. Humidity in Maryland in the summer is ridiculous, some days it feels like I am swimming in the shop. Unfortunately, with humid weather comes another summer pest.... rust. I have found some great techniques and products over the years to help me combat the ravages of rust, I wrote a quick post a while ago about some<a href="http://www.polthaus.com/2011/10/fe2o3nh2o.html"> plane "socks"</a> that have proven to work excellently at preventing rust. Hopefully, I'll be adding some humidity control into the workshop this year so that should help tremendously. Keeping rust at bay is one thing, but once it has sunken its hungry teeth into a tool, removing it can be an adventure all its own.<br />
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<tr><td class="tr-caption" style="text-align: center;">Rusty Antique Vise Grips</td></tr>
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<a name='more'></a><br /><span style="text-align: center;">In addition to fighting rust in the workshop, I also have this nasty habit of bringing it home. Because I have, ahem..."difficulty," saying no to a good antique tool find, I frequently end up with tools that need a serious cleaning (read: "I have an inability to resist rusty tools"). If a tool is beyond a little clean up with a </span><a href="http://www.theruststore.com/Abrasives-P10C7.aspx?gclid=CPrk876_mLcCFZBcMgodBGMAjw" style="text-align: center;">Sandflex rust eraser </a><span style="text-align: center;">I get out a brass brush and some magic rust sauce. Fortunately for me, I haven't been reduced to creating some rust removing concoction on my own (my grades in chemistry might indicate that I'd blow up something anyway). I buy an off-the-shelf rust remover called </span><a href="https://www.google.com/search?q=evapo-rust&aq=f&oq=evapo-rust&aqs=chrome.0.57j0l2j61l2j0.3363j0&sourceid=chrome&ie=UTF-8" style="text-align: center;">Evapo-Rust</a><span style="text-align: center;"> that works through a process called selective chelation. </span><br />
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<span style="text-align: center;">Through the process of chelation a chelant molecule bonds with a metal molecule and holds it in suspension. Different solutions can bond with different metals in chelation, the chelating agent in Evapo-Rust bonds with iron oxide. The iron oxide type we are referring to here is mainly rust. The rust molecules have a weaker bond with the steel in the tool than the strongly bonded iron molecules so the process only removes rust and leaves the rest of the iron alone, hence the term "selective" chelation. I use this stuff all the time and I love how well it works. I can soak a tool for a couple hours, or overnight for heavy rust, and give it a light scrub with a brass brush or a stiff bristled nylon brush to remove the rest. Then I rinse it in a little water, dry it, and oil the tool liberally. This stuff has removed some of the worst rust I have ever encountered, while not harming the tool, and because it is a liquid it gets into all the little nooks and crannies that sometimes hide rust. Additionally, the liquid can be reused quite a few times before it is spent so I keep it in a bucket with a lid and use it until it turns black (it is normally green but it turns jet black once it is saturated with rust molecules).</span><br />
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<tr><td class="tr-caption" style="text-align: center;">Nice Clean Antique Vise Grips</td></tr>
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<tr><td class="tr-caption" style="text-align: center;">Green Evapo-Rust Cleaning Up A Handplane</td></tr>
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If you don't like the thought of using an off-the-shelf chemical, I have found that a 10% molasses solution in water works equally well, although it is much slower to remove the rust. Another magical process is electrolysis, rust removal with a small electric charge. I have tried electrolysis, but to be honest I prefer chelation because it is fast, easy, and I have repeatedly had good results. <br />
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Many hardware stores sell Evapo-Rust (including Harbor-Freight), I have even found it in a 5 gallon bucket at a local mom and pop store. As per usual, I am not affiliated with this company in any way, I just like products that work as advertised. If you are looking to do some rust removal, put down your sandpaper and naval jelly, and go get your chelation on!<br />
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<tr><td style="text-align: center;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiPV6w1I1kFFdC40S_rXQfU65V9aZBXXlF4XAb7gvLxX2AtZEr5CJbEwLJ3FtFv2NrEaUlHVy4jV1Yg4OdrDilZdaTYRDSkl9gJknZ-7INZIEL3Oer0grfcIpgk3GlGW4qI8C5w149qX9I/s1600/Evapo-Rust.jpg" imageanchor="1" style="margin-left: auto; margin-right: auto;"><img border="0" height="284" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiPV6w1I1kFFdC40S_rXQfU65V9aZBXXlF4XAb7gvLxX2AtZEr5CJbEwLJ3FtFv2NrEaUlHVy4jV1Yg4OdrDilZdaTYRDSkl9gJknZ-7INZIEL3Oer0grfcIpgk3GlGW4qI8C5w149qX9I/s320/Evapo-Rust.jpg" width="320" /></a></td></tr>
<tr><td class="tr-caption" style="text-align: center;">Evapo-Rust Photo From Toolmonger.com</td></tr>
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<br />Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com0tag:blogger.com,1999:blog-2103593496589536749.post-23869478165797766562013-05-08T11:45:00.001-07:002013-05-08T11:45:53.112-07:00A Disordered Body.<div style="text-align: center;">
O.P.V.</div>
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Other People's Videos</div>
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A weekend illness, enough cold medicine to kill a horse, and the fact that I turn into a teething two year old when I'm sick is the reason I am leaving you with another O.P.V. post so soon after the last one. I wrote what I thought was a great post on rust removal this Monday, but when I reread it this morning, I realized that I might have been too high on cold medicine to write anything other than my name (and even that was iffy). The obligatory spring rust removal entry will be forthcoming, however, in the mean time I will leave you with something that actually makes sense. <br />
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Basic Blacksmithing skills are an obvious choice to learn for the woodworker interested in making hand tools. Throughout this year I'll be experimenting with some very small scale smithing techniques (both my skillset and shop space are very limited), and of course, I'll be posting the lessons learned and the results here.<br />
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This short video is a brief interview with Brittain's longest serving blacksmith, Mr. Hardy Fred Harriss, it is both inspirational and moving although it is only 1 minute and 43 seconds long. Something about these videos featuring people in their golden years still adeptly working with their hands is comforting. Mr. David Hedges did a wonderful job creating this video. <br />
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The second video is a bit longer and is more of an instructional video produced by Artisan Media (an excellent producer of well funded instructional videos). The "Blacksmith At Work" video gives some interesting insight into a few blacksmith basics and shows how to make a rams head on the end of a tool. Not extremely useful, but extremely cool. <br />
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Enjoy...I'm going back to fighting this fever...<br />
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<iframe allowfullscreen="" frameborder="0" height="338" mozallowfullscreen="" src="http://player.vimeo.com/video/47676840?byline=0&portrait=0&color=ba0909" webkitallowfullscreen="" width="600"></iframe></div>
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<a href="http://vimeo.com/47676840">Britain's Longest-serving Blacksmith</a> from <a href="http://vimeo.com/user6272813">David Hedges</a> on <a href="http://vimeo.com/">Vimeo</a>.</div>
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<a href="http://vimeo.com/40681202">Blacksmith at Work - Ferric Fusion</a> from <a href="http://vimeo.com/artisanmedia">Artisan Media</a> on <a href="http://vimeo.com/">Vimeo</a>.</div>
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In case you were wondering, the title came from this quote (sometimes I get these questions):</div>
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"In a disordered mind, as in a disordered body, soundness of health is impossible"</div>
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Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com0tag:blogger.com,1999:blog-2103593496589536749.post-5732162942199883642013-05-01T07:55:00.004-07:002013-05-01T07:55:51.575-07:00Measure Twice...The saying "Measure twice, cut once" used to drive me crazy. I hated when my father would say it, especially when it was because I had made some seemingly inconsequential mistake. It seemed so unnecessary to measure more than once, especially because I had already bought into the modern teachings of "It's close enough for government work," or, "I can't see it from my house." <br />
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<tr><td class="tr-caption" style="text-align: center;">I Love This Print From <a href="http://jeffpeachey.wordpress.com/2010/07/19/measure-twice-cut-once/">http://jeffpeachey.wordpress.com/2010/07/19/measure-twice-cut-once/</a></td></tr>
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My father's voice, however, kept ringing in my ears the first time I made something for someone else. It seemed no matter how hard I tried, I couldn't get the measurements accurate enough to close up the sloppy joints in a wall cabinet I was making for my mother. I was mowing lawns and landscaping in the summer to make money while I was in high school, and spending ten or fifteen dollars on replacement lumber was a major dilemma. As I look back on this little project now I can easily think of ten things I was doing wrong, including sloppy techniques (this was before I had discovered the miracle of sharp tools). One of the biggest contributors to my inability to fit joints correctly was that I was in fact measuring too much.<br />
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When I am working on a project, I start with a measuring device to get my layout correct and then I can all but put the ruler away. I find it much more accurate to mark my cut pieces with the corresponding piece. Instead of pulling out the ruler, I either clamp a piece in place or hold it tight and mark where my cuts should be based on the other pieces, and then fine tune the cut if necessary (sometimes this method results in the piece fitting "too perfectly"). I find this to be monumentally more accurate and provides much tighter joints. If it is too difficult to bring one piece to another, as is the often the situation with large casework or trim work, I use a story stick. A story stick is basically a piece of scrap wood used to make precise measurements with a pencil rather than numbers. The direct measurement is taken by marking the distance directly on the stick rather than using a measuring tape. Story sticks are also good for making many measurements at once, which helps when I'm running trim on the second floor and the saw is outside in the driveway. At this stage, I find the only other measuring tool I use frequently is a good square (of which I own more than any man probably should). I can also use an adjustable (combination) square to measure the depth of mortises or hard to reach areas. The numbers on the square become irrelevant because I can lock the sliding arm to the precise depth and then repeat the mark on the piece to be cut. I plan to have some posts dedicated directly to this miracle of the engineering world, as there are tons of good tricks to be had using a square.<br />
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When I am actually using measurements (numbers) to lay something out, I find a couple of hints to be extremely useful. One that seems fairly obvious to me now, but didn't when I was starting out, is to use the same measuring tool throughout a project. Unfortunately, not all measuring devices are created equal. Some are accurate to within nano-meters while others seem to have been laid out based on some alien system of measurement. I have noticed that even two tape measures made by the same manufacturer (ahem...cough...Stanley!) differed by almost an eighth of an inch at two feet. By using the same measuring tool for the project, at least all the errors will be the same errors. On the note of tape measures, it also took me a long time (I never said I was the quickest on the uptake) to realize that the same tape measure can give you two different measurements based on whether you are pushing or pulling on the end hook (inside versus outside dimensions). The hook is supposed to move to accommodate for the thickness of its own metal, but again the accuracy of that movement often leaves a lot to be desired and in a well used tape this movement can vary quite a bit. In the instances where this matters I'll either burn an inch (start my measurements at 1" rather than at the hook) or I'll get out another measuring device. <br />
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Often, my first choice for measuring on woodworking projects is the tried and true measuring stick, or folding rule. These can be a little tricky to use because they don't flex as much as a tape, but with a little practice they are worth their weight in gold for accuracy. My first folding rule was an old brass and boxwood one marked "Upson Nut Co." given to me by an uncle, and I remember laughing a little because it seemed so old fashioned and quaint. Now, however, I use it... a lot. Since then I have gathered several folding rules including one of my favorites, a six foot Lufkin with brass ends and a 6" brass extension. Folding rules have hundreds of uses, including measuring and marking angles. I don't remember where I learned this trick but it has proven useful on several accounts. Some folding rules are even marked with degrees right on them, others I just use to repeat angles and mark them on corresponding pieces. To do this, use the first and second sections to find the angle, then use the third section to measure the distance to the edge of the first section and viola! Now you can repeat that angle on your piece to be marked (photos below). The rules with degrees marked on them will actually tell you what the corresponding angle is in degrees (Hooray for knowledge!). As long as you don't have a habit of putting these in your back pocket and then sitting down, these rulers will last an extremely long time. Some carpenters pants manufacturers actually still continue the tradition of a long narrow pocket down one leg used to hold a folding rule. Additionally, I wax mine occasionally which helps with sticky joints (as does a little graphite) and protects the face from mild abuse. <br />
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<tr><td class="tr-caption" style="text-align: center;">An Old Lufkin</td></tr>
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<tr><td class="tr-caption" style="text-align: center;">From Upson Nut Company</td></tr>
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I Used Section Three And Four To Measure The </div>
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Distance To The End Of Section 1</div>
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<tr><td class="tr-caption" style="text-align: center;">Another Example, Keep The Top Joint Tight And You Have A Repeatable Angle</td></tr>
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Steel rules also have a home in my shop. They are great when I am attempting machine work but they work equally well on woodworking projects. While I have several, I find myself using a Starrett I bought on eBay the most often. It has inches marked 32nds and 64ths (one on each side) and mm and 1/2mm (one on each side). This works very well for some of the German power tools I own (think metric) and provides extremely small units of measure for when that degree of measurement is needed (usually when I'm setting up/fettling a handplane). <br />
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<tr><td class="tr-caption" style="text-align: center;">She Ain't Pretty, But She Sure Works Hard</td></tr>
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There are hundreds of thousands of measuring tools out there, and I have barely scratched the surface of the ones I own (calipers, dividers, and others will get their own write-up). Anyone who makes the mistake of asking me about getting started in woodworking knows that my first recommendation is good work-holding (lots of clamps) and the second is a decent measuring device that you are comfortable using (the next is to buy lots and lots of tools, whether you need them or not!). Most importantly, remember that you can measure a million times, but you'll just be wasting lumber unless you measure correctly!<br />
<br />Collinhttp://www.blogger.com/profile/09113248755018542446noreply@blogger.com2